Sony ICF-C1200 User manual

Ver 1.0 2001.03

ICF-C1200

SERVICE MANUAL

FM STEREO/AM PLL

SYNTHESIZED RADIO

SPECIFICATIONS

US Model

AEP Model

E Model

Tourist Model

9-873-106-11

2001C0200-1

Sony Corporation

Audio Entertainment Group

General Engineering Dept.

ICF-C1200

Specifications ........................................................................... 1

1. GENERAL ...................................................................... 2

2. DISASSEMBLY

2-1. Main Board ................................................................. 3

3. ELECTRICAL ADJUSTMENTS

3-1. Tuner Section .............................................................. 4

4. DIAGRAMS

4-1. Explanation of IC Terminals ....................................... 6

4-2. Block Diagram ............................................................ 7

4-3. Printed Wiring Boards

– Main Section (1/2) (Side A) – .................................. 8

4-4. Printed Wiring Boards

– Main Section (2/2) (Side B) – .................................. 9

4-5. Schematic Diagram ................................................... 10

5. EXPLODED VIEWS

5-1. Main Section ............................................................. 13

6. ELECTRICAL PARTS LIST................................... 14

TABLE OF CONTENTS

SECTION 1

GENERAL

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

LOCATION AND FUNCTION OF CONTROLS This section is extracted from

instruction manual.

rUNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the

lead-free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed

with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher

than ordinary solder.

Ordinary soldering irons can be used but the iron tip has to

be applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set

to about 350°C.

Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to

flow) than ordinary solder so use caution not to let solder

bridges occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder

may also be added to ordinary solder.

ICF-C1200

SECTION 2

DISASSEMBLY

2-1. MAIN BOARD

Screws (1.4X6 tapping)

Screws (1.4)

Claw

Remove solder

(three places)

Red

Cabinet (rear) ASSY

Claw

Cabinet (front) ASSY

Main board

Knob (HOLD)

ANT101

S301

Brown

• Caution during assembly

Align the hold switch(S301)

to the knob(HOLD).

Black

Note : Follow the disassembly procedure in the numerical order given.

ICF-C1200 SECTION 3

ELECTRICAL ADJUSTMENTS

BAND button : AM

Volume : MIN

3-1.TUNER SECTION

AM Section

FM Section

BAND button : FM

Volume : MIN

Put the lead-wir

antenna close to

the set.

AM RF signal

generator

30% amplitude modulation by 400Hz

signal.

Output level : as low as possible

telescopi

antenna

terminal

FM RF signal

generator

22.5kHz frequency deviation by

400Hz signal.

Output level : as low as possible

0.01 uF

Adjustment Location : Main board (See page 5)

• Repeat the procedures in each adjustment several times, and the

frequency coverage and tracking adjustments should be finally

done by the trimmer capacitors.

AM IF ADJUSTMENT

Adjust for a maximum reading on level meter.

T101 1485kHz <1480kHz>

AM FREQUENCY COVERAGE ADJUSTMENT

Adjust part Frequency display

L105 531kHz <530kHz>

reading on digital

voltmeter.

Adjustment value: 2.7V

Standaed value: 2.5 to 2.9V

AM TRACKING ADJUSTMENT

Adjust for a maximum reading on level meter.

L 102 585kHz <580kHz>

CT101 1,485kHz <1,480kHz>

Frequency Coverage Adjustment

Connect Location :

FM FREQUENCY COVERAGE CONFIRMATION

Adjust part Frequency display

Confirmation 87.5MHz 3.0 to 4.0V

Confirmation 108MHz 9.5 to 10.5V

reading on digital

voltmeter

FM TRACKING ADJUSTMENT

Adjust for a maximum reading on level meter.

L103 87.5MHz

CT102 108MHz

Ω

level mete

set

J201 (phones)

–

0dB=1µV

< > : US model

MAIN BOARD (SIDE A)

S308

(JOG SWITCH)

BAT401

PAS

(VT)

C405

R404

C412

R403

R314

R315

R405

C404

C301

C406 C407

R401

R402

D402

D403

BCE

Q402

302

T401

–

Digital

(VT)

100K

Ω

voltmeter

ICF-C1200

C113

C108

CF101

L104

L101

C212 C202

C118

T101

C201

C207

C205

R204

C103

C211

C214

C213

C206

C204

C410

R113 R129

R112

R202

R205

R201 R203

BCE

Q201

BCE

Q202

C210

C215

C208

C203

C209

C120

C122

D108

CT102

IC201

D109

(3V)

(76K)

33k

Ω

TP1 (76k)

TP(3V)

frequency

counter

MAIN BOARD (SIDE A)

VCO Adjustment

Procedure :

FM RF signal

generator

Carrier frequency : 98MHz

Modulation : No modulation

Output level : 1.38mV (–55dB)

set

telescopi

antenna

terminal

0.01 F

1. Connect the frequency counter to TP (76k) and TP (3V) as shown

the figure below.

2. Turn the set to 98MHz.

3. Adjust RV101 for 76kHz reading frequency counter.

Standard value:75.5kHz to 76.5kHz.

Adjustment Location:

[MAIN BOARD] (SIDE A)

CT101: AM Tracking Adjustment

L102: AM Tracking Adjustment

L105: AM Frequvency Coverage Adjustmen

RV101: VCO Adjustment

T101: AM IF Adjustment

L103: FM Tracking Adjustment

CT102: FM Tracking Adjustment

ICF-C1200

Pin No. Pin name I/O Description

1-4 COM1-4 O LCD common output.

5-26 S1-S22 O LCD segment output.

27 HOLD SW I HOLD switch input. ON:L OFF:H

28-30 KR1-3 I Key return input.

31 VDD — Power supply terminal.

32-34 KR1-3 O Key souce output.

35 POWER O Power ON control signal output. ON:L OFF:H

36 BEEP O Beep signal output.

37 MUTE O Mute signal output.

38 WAKE UP O Alarm output at volume control min. ON:L OFF:H

39 LCD I LCD check test mode setting input.

40 BAND O Band select signal output. AM:H FM:L

41 TEST — Not used (Fixed at "L").

42 HOLD — Not used (Fixed at "L").

43 INTR1 I 1.9V voltage detection terminal. Radio OFF :L

44 INTR2 I 1.1V voltage detection terminal. All OFF :L

45 — Not used (OPEN).

46 — Not used (OPEN).

47 GND — Ground terminal.

48 FM IN I FM local oscillator signal input.

49 AM IN I AM local oscillator signal input.

50 VDD — Power supply terminal.

51 D01 — Not used (OPEN).

52 D02 O Tuning voltage control output.

53 VREG — Regulator output for phase compalator.

54 — Not used (OPEN).

55 AL SW1 I ALARM switch input (OFF).

56 AL SW2 I ALARM switch input (RADIO).

57 AL SW3 I ALARM switch input (BUZZER).

58 VDET I 2.1V voltage detection input.

59 ID I Destination select input.

60 ID I Destination select input.

61 — Not used (OPEN).

62 SP BEEP O Beep signal output.

63 LIGHT O LCD back light ON/OFF output.

64 ST/MO O Stereo/Mono select output.

65-69 — Not used (OPEN).

70 RESET I Reset signal input.

71 XOUT O Oscillator output (75kHz).

72 XIN I Oscillator input (75kHz).

73 GND — Ground terminal.

74 VDB — Capacitor terminal.

75 C1 — Capacitor terminal.

76 C2 — Capacitor terminal.

77 VEE — Voltage pull-up terminal.

78 C3 — Capacitor terminal.

79 C4 — Capacitor terminal.

80 VLCD — Voltage pull-up terminal.

SECTION 4

DIAGRAMS

4-1. EXPLANATION OF IC TERMINALS

• IC301 TC9328AF-SR7491

(System control, LCD driver)

ICF-C1200

4-2. BLOCK DIAGRAMS

• Signal path.

F: Analog

f: Digital

• Abbreviation

JE : Tourist

D401

BAT401

RV201

T101

X301

KS1

KS2

KS3

KR1

KR2

KR3

T401

Q104

D106

D107

RV101

Q103

D402

Q101

D101

D103

D104

D102

CF102

CF103

CF101

J201

D303 D304

Q201

Q202

PAS

75kHz

BAND

SELECT

AM_IF

FM_IF

L_CH

R_CH

REG

FM_OSC

AM_OSC

MPX

REG

PLL

LPF

FM/AM

DET,FM MPX

FRONT-END,IF AMP,

TELESCOPIC

ANTENNA

SPEAKER

VCO

COVERAGE

AM FREQUENCY

FM FREQUENCY

COVERAGE

AM TRACKING

FM/AM

FE OUT

FM RF IN

AM RF IN

FM RF

PILOT

DET

LPF2

CT101

HOLD SW

POWER

BEEP

MUTE

WAKEUP

BAND

INTR1

INTR2

FMIN

AMIN

DO2

VDET

AL SW1

AL SW2

AL SW3

LIGHT

RESET

XOUT

XIN

SP BEEP

ST/MO

DISPLAY

LIQUID

CRYSTAL

FERRITE-BAR

ANTENNA

L102

CT102

FM TRACKING

L102,CT101

L105

LCD301

VOL

OSC

FRONT-END

OSC

FRONT-END

VREF

OSC

L105

OSC

L104

VREF

LPF1

VCO

MPX

REG

MPX,

DECODER

AMP

FM IF/

DISCRI

AM IF/

DET

PILOT

S22

COM0

COM4

VCC

( )

L103,CT102

L103

SP101

ANT101

IN1

REG

VOL

OUT1

OUT2

IN2

SYSTEM

CONTROL

BUFFER

DC-DC

CONVERTER

Q401,402

LED DRIVER

LCD

BACK LIGHT

D301,302

( )

SPEAKER

BEEP

+B SWITCH

Q403,404

DETECT DETECT

1.1V VOLTAGE 1.9V VOLTAGE

DETECT

2.1V VOLTAGE RESET

POWER AMP

VOL,

DRY BATTERY

2PCS,3V

OFFHOLD

(IEC DESIGNATION R03)

SIZE"AAA"

BATT

VCC

BACK

+1.5V REG

(+1.2V)

IC401

S311

ALARM

MODE

OFF

RADIO

BUZZER

KEY MATRIX

S302-310

LPF

Q102

REG

VOL

POWER AMP

Q203,204

GATE Q206

BATT

REG

IC201

Q303

AEP,E

US,JE

US,AEP,E

BACK UP

14526

BACK UP

Q205

BACK UP

BATT

IC301

IC305 IC304 IC302 IC303

IC101

Q302

ICF-C1200

MAIN BOARD (SIDE A)

1-681-238-

S310

BAND

/ENT

(13)

S308

(JOG SWITCH)

BAT401

PAS

C113

C108

CF101

L104

L101

R131

C212 C202

C118

T101

C201

C207

C205

C324

C403

C411

C306

C305

C304

C405

C302

C326

C309

C303

C408

R404

C409

C412

R403

R124

R119

R204

R407

R327

R379 R332 R333

R406

R387

C325

R302

R377

R376

R375

R301

R321

R388

R306

R308

R307

R305

R304

R337

R322

R303

R310

R309

R311

R312

R342

R319

R318 R343 R346 R350

R320

R345

C308

R389

R339

R340

R341

R349

R313

R328

R329

R314

R315

R405

C123

C103

C211

C214

C213

C206

C204

C216

C323

C321

C320

C410

C328

C402

C307

C322

C311

C404

C301

C406 C407

R113 R129

R112

R202

R205

R201 R203

R211

R212

R210

R351

R374

R371

R370

R369

R368

R367

R366

R365

R364

R363

R362

R361

R360

R359

R358

R357

R356

R355

R354

R353

R352

R213

R373

R323

R338

R372 R380

R344

R382

R392

R401

R316

R381 R317

R402

D401

C316

C319

R331

R215 R390

R391

C313

C312

C318

C317

C314

R214

D303

D304

D402

D403

BCE

Q402

BCE

Q404

BCE

Q201

BCE

Q302

ECB

Q206

ECB

Q203

ECB

Q204

ECB

Q401

BCE

Q403

BCE

Q202

IC302

IC301

IC304

IC401

IC305

ECB

Q205

IC303

C210

C215

C208

C203

C209

BROWN

RED

C120

C114

RV101

C122

L105

CT102

CT101

L102

FERRITE-BAR

ANTENNA

L103

IC201

61 41

T401

C315

X301

RV201

VOL w

C401

D109

S311

ALARM MODE

OFF

RADIO

BUZZER

(3V)

(76K)

SP101

SPEAKER

US,AEP,E

MODEL AEP,E MODEL

US,JE MODEL

JE MODEL

R337

R322

R323

R338

DRY BATTERY

SIZE "AAA"

(IEC DESIGNATION R03)

2PCS, 3V

23456789

4-3. PRINTED WIRING BOARDS – MAIN SECTION (1/2) (SIDE A) –

D109 C-6

D303 B-4

D304 B-4

D401 C-5

D402 B-3

D403 B-2

IC201 C-6

IC301 C-3

IC302 B-4

IC303 C-5

IC304 B-4

IC305 B-5

IC401 D-5

Q201 D-6

Q202 C-6

Q203 B-5

Q204 B-6

Q205 D-2

Q206 D-2

Q302 B-3

Q401 B-2

Q402 B-2

Q403 D-5

Q404 D-5

Ref. No. Location

zSemiconductor

Location

: Uses unleaded solder.

Note :

•X: parts extracted from the component side.

•z: Through hole.

•: Pattern from the side which enables seeing.

(The other layers' patterns are not indicated.)

Caution:

Pattern face side: Parts on the pattern face side seen from the

(Side B) pattern face are indicated.

Parts face side: Parts on the parts face side seen from the

(Side A) parts face are indicated.

• Abbreviation

JE : Tourist

ICF-C1200

MAIN BOARD (SIDE B)

1-681-238-

(13)

C217

C127

C128

C112

R111

C111

C110

C121

C125

C105

C106 C102

C104

R334

R121

R114

R126

R336

R335

R116

R108

L106

R384

R385

R386

R120

R101

R130

R127

R206R207

R118

C124

R117

R110

R107

R324

R326

R109

R128

R115

R383

R106

R125

R102

R107

R103

R123

R122

L202

L203 L201

C119

C115

C126

C116

C107

C117

C109

R325

C101

Q103

BCE

Q101

ECB

Q104

ECB

Q303

B C E

D107

D103

D104

D106

D101

D105

D102

S307

LIGHT

S305

WORLD/

LOCAL

S309

(JOG SWITCH)

S301

HOLD

OFF ON

S306

SNOOZE

S302

RADIO

ON/SLEEP

S303

OFF

S304

J201

Q102

ECB

D301

(BACK LIGHT)

D302

(BACK LIGHT)

CF103

IC101

CF102

LCD101

23 4 5 6 7 89

ANT1

TELESCOPIC

ANTENNA

4-4. PRINTED WIRING BOARDS – MAIN SECTION (2/2) (SIDE B) –

D101 A-1

D102 B-1

D103 C-2

D104 C-2

D105 D-8

D106 B-1

D107 D-1

D301 C-3

D302 B-3

IC101 C-2

Q101 B-1

Q102 C-2

Q103 D-2

Q104 D-1

Q303 D-3

Ref. No. Location

zSemiconductor

Location

: Uses unleaded solder.

Note :

•X: parts extracted from the component side.

•z: Through hole.

•: Pattern from the side which enables seeing.

(The other layers' patterns are not indicated.)

Caution:

Pattern face side: Parts on the pattern face side seen from the

(Side B) pattern face are indicated.

Parts face side: Parts on the parts face side seen from the

(Side A) parts face are indicated.

• Abbreviation

JE : Tourist

1010

ICF-C1200

4-5. SCHEMATIC DIAGRAM zRefer to page 11 for Notes. z Refer to page 11 for IC Block Diagrams. z Refer to page 11 for Waveforms.

IC101

L106

C119

T101

C118

D105

D109

C102

C103

L101

0.1uH

CF102

CF103

C120

C121

C122

C124C125

R117R118

R119

R120

C127

R121

ANT101

S10

S11

S12

S13

S14

S15

S16

COM4

COM3

COM2

COM1

S17

S18

S19

S20

S21

S22

KS1

KS2

KS3

KR1

KR2

KR3

R373

R374

R377

R302

R303

R304

R305

R306

R307

R308

R309

R310

R311

R312

R321

R372

C304

C305

C306

S302

S303

S304

S305

S306

S307

S308

S309

S310

R371

R370

R369

R368

R367

R366

R365

R363

R361

R360

R359

R358

R357

R356

R355

R354

R353

R352

IC304

IC302

Q403

Q404

Q201Q202

Q205

Q203

Q302

IC401

C101

R101

R102

R103

D101

R104

R125

R127R106R107

Q102

R108

R109

R110

R111

R112

R114

R115

D102

C106

C105C107

L103

C110C115

C116

C117

R126

R201R202R205

C203C204

C205

C206

C207

C208

C209

C216

R210

R211

R213

R214

R215

R334

D301D302

C404

C405

C406

C407C408

C409

C410

C411

C412

D402R401

R402

R403

R404

R405

T401

R128

C301

R314

R315

R316

R317

C302

C303D303

D106

D107

R319

R320

R344

R345

R381

R339

R340

R341

R382

R342

C307

C308

C309

C322

C311

R350

BAT401

R407

D401

C401C403

R313

R329

R391R332R333

C320

C321C323

R351

C202

C211C213C214C215

C210

C104

R301

R380

IC301

C201SP101

R122

R123

R124

Q401Q402

D403R406

RV101

C108

C109

C113

CF101

C217

R212

C328

C114

R113

R384

R322

R337

R349

L201

C123

C319

C317

C315

C314

C313

C312

X301

R379

R331

C316

C318

Q103

Q101

Q303

Q204

IC303IC305

Q104

R328

L104

C126

J201

C212

IC102

R346

R327

D304

S301

R383

R385

R386

R323R338

R206

R207L203

4.7uH

L202

4.7uH

Q206

C111

C324

D104

C112

D103

R130

R116

C128

R129

RV201

R203

R204

L105

R364

R362

R375

R376

R388

R387

C325

R318

C326

R343

R390

C402

R335R336

R389

R131

R392

CXA1238N

0.01

470p

1SS302

1000p

10 4V

100

4V0.0330.033

3.3k3.3k

33k

0.47

2.2k

470k

2200p

470k

220k

XC61CN1102N

S-80819ANNP

UN9210

2SB815

2SB14622SB1462

2SD1048

2SD2216

S-81218SG

1000p

470k

100k

10k

MA77

470k

010k100k

2SC4627

3.3k

100k

22k

220

100

2.2k

-2

SVG347S

-1

SVG347S

0.0221000p

1000p15p

22p

82p

47k4.7k47k

4V0.1

220

100

0.1

4.7k

100k

SL1-343YCTSL1-343YCT

10p

0.1 10

0.1

MA2S1111k

220k

100k

47k

0.1

10k

220k

10k

0.33

1000pRB521S

RB521S

10k

1000p

0.01

0.1

0.47

PAS

220

RB521S

4V1

01M10k

0.01

0.1 0.1

10k

1000p1110

100

0.01

470k

TC9328AF

470k

2SD22162SD2216

MA81302.2k

22k

4V0.01

4.7

100p

0.1

10k

100k

0.1

104V

0.1

10p

15p

75kHz

4.7k

0.1

UN9210

2SD2216

FMMUTE

2SB815

2SD1048

XC61CN0902NR

S-80821ANNP

UN9210

1000p

CXA1522N

RB521S

100k100k

220

2SB1462

1000p

220

4.7uH

1.7

20k

1.8k

4.7k

220k

100

0.01

10k

0.01

10k

22k

1000p

100100

BAND

SELECT

AM_IF

FM_IF

GND

RIPPLE

FILTER

L_CH

R_CH

PILOT

DET

PLL LPF

GND_FE

REG

FM_OSC

AFC

AM_OSC

MUTE

FM DISCRI

VCO

MPX

REG

PLL

LPF

GND

IFT

FM/AM

DET,FMMPX

FRONT-END,IF AMP,

TELESCOPIC

ANTENNA

SPEAKER

(R-CH)

BANDSWITCH

VCO

COVERAGE

AMFREQUENCY

FM FREQUENCY

COVERAGE

AMTRACKING

FM/AM

FE OUT

FM RF IN

AM RF IN

FM RF

LPF1

PILOT

DET LPF2

ST IND

VCO CHECK

VCC

AFC1

AGC/

AGC/ AFC2

INO

TUNE

CT101

VDD

HOLDSW

POWER

BEEP

MUTE

WAKEUP

LCD

BAND

TEST

HOLD

INTR1

INTR2

GND

FMIN

AMIN

VDD

DO1

DO2

VREG

VDET

AL SW1

AL SW2

AL SW3

LIGHT

RESET

XOUT

XIN

GND

VDB

VEE

VLCD

SPBEEP

ST/MO

DISPLAY

LIQUID CRYSTAL

FERRITE-BAR

ANTENNA

L102

CT102

FMTRACKING

L102,CT101

L105

LCD301

L103,CT102

VOL

IN1

REG

VOL

NF1

GND1

OUT1

VCC

RIPPLE

OUT2

P-GND2

GND2

NF2

IN2

P-GND1

RADIO ON/SLEEP

MENULIGHT

SNOOZE

WORLD/LOCAL

SYSTEM

CONTROL

BUFFER

SWITCHSWITCH

LPF

DC-DC

CONVERTER

Q401,402

LEDDRIVER

LCD

BACKLIGHT

D301,302

( )

SPEAKER

BEEP

+BSWITCH

Q403,404

+1.5VREG

DETECT

1.1VVOLTAGE

1.9VVOLTAGE

DETECT

2.1VVOLTAGE

RESET

POWERAMP

VOL,

DRYBATTERY

2PCS,3V

BAND/ENT

OFF

HOLD

SWITCH

ST/MONO

(IECDESIGNATIONR03)

SIZE"AAA"

S311

ALARM

MODE

OFF

RADIO

BUZZER

AEP,E

US,JE

US,AEP,E

BEEP

DRIVE

*C111

10p

US,AEP,E MODEL

JEMODEL

US,AEP,E MODEL

JE MODEL

*D104

HVC202BTRU

HVC363BTRU

US,AEP,E MODEL

JEMODEL

HVC202BTRU

HVC363BTRU

*D103

OFF

(JOGSEITCH)

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