SOLID AIR CPL 1400 User manual

INSTRUCTIONS

FOR CONTRACTORS

TYPE: CPL

English | subject to modications

02-2022

6809530-202012

SOLID AIR

INTERNATIONAL •T +31 598 36 12 21 •www.solid-air.com •contact@solid-air.nl

TABLE OF CONTENTS

1. About this document ................................................................................................................................................... 4

1.1 Scope..................................................................................................................................................................................................................................................4

1.2 Target group....................................................................................................................................................................................................................................4

1.3 Other applicable documents...................................................................................................................................................................................................4

1.4 Safekeeping of these documents ..........................................................................................................................................................................................4

1.5 Symbols ............................................................................................................................................................................................................................................4

1.6 Warnings..........................................................................................................................................................................................................................................4

2. Safety..............................................................................................................................................................................5

2.1 Intended use................................................................................................................................................................................................................................... 5

2.2 Safety measures............................................................................................................................................................................................................................ 5

2.2.1 What to do in the event of a re............................................................................................................................................................................................ 5

2.3 General safety information...................................................................................................................................................................................................... 5

2.4 Handover to operator .................................................................................................................................................................................................................6

2.5 Declaration of Conformity........................................................................................................................................................................................................6

3. Standards and regulations ............................................................................................................................................7

3.1 Relevant standards and regulations..................................................................................................................................................................................... 7

3.2 The following standards and regulations apply to installation and operation ................................................................................................. 7

4. Description.................................................................................................................................................................... 8

4.1 CPL-iV.................................................................................................................................................................................................................................................8

4.1.1 CPL-iV specications/dimensions .........................................................................................................................................................................................9

4.2 CPL-iH .............................................................................................................................................................................................................................................10

4.2.1 CPL-iH specications/dimensions........................................................................................................................................................................................ 11

4.3 CPL-A.................................................................................................................................................................................................................................................12

4.3.1 CPL-A specications/dimensions .........................................................................................................................................................................................13

5. Planning .......................................................................................................................................................................14

5.1 Siting the internal unit............................................................................................................................................................................................................. 14

5.1.1 Minimum clearance between outdoor air intake and exhaust air discharge to prevent an air short circuit. .................................... 14

5.2 Siting the external unit (weatherproof)............................................................................................................................................................................15

5.2.1 Connecting the condensate drain pipe and PWW heat exchanger.......................................................................................................................15

5.3 Position of operating side ...................................................................................................................................................................................................... 16

6. Installation...................................................................................................................................................................18

6.1 Delivered condition ................................................................................................................................................................................................................... 18

6.1.1 Storage............................................................................................................................................................................................................................................ 18

6.2 Transport........................................................................................................................................................................................................................................ 19

6.3 Disposal and recycling.............................................................................................................................................................................................................. 19

6.4 Installing the outdoor unit.................................................................................................................................................................................................... 20

6.5 Installing duct connections.....................................................................................................................................................................................................21

6.5.1 Installing square duct systems..............................................................................................................................................................................................21

6.5.2 Installing round duct systems ...............................................................................................................................................................................................21

6.6 Fitting the trap..............................................................................................................................................................................................................................21

6.7 Hydraulic connection................................................................................................................................................................................................................23

6.8 Electrical connection.................................................................................................................................................................................................................23

6.8.1 General information..................................................................................................................................................................................................................23

6.8.2 Power cable cross-section/onsite fuse protection.......................................................................................................................................................24

6.8.3 Motor data ....................................................................................................................................................................................................................................24

6.8.4 Fixing cable ducts for outdoor units ..................................................................................................................................................................................25

SOLID AIR

INTERNATIONAL •T +31 598 36 12 21 •www.solid-air.com •contact@solid-air.nl

7. Commissioning ........................................................................................................................................................... 26

7.1 Preparation for commissioning............................................................................................................................................................................................27

7.2 Starting the system...................................................................................................................................................................................................................27

7.2.1 Starting the fans........................................................................................................................................................................................................................ 28

7.2.2 Commission the electric preheating coil (accessories).............................................................................................................................................. 28

7.2.3 Electric reheating coil (accessory)....................................................................................................................................................................................... 28

7.2.4 Countercurrent plate heat exchanger .............................................................................................................................................................................. 29

7.2.5 Quick heat-up (boost function)........................................................................................................................................................................................... 29

7.3 Flow rate calculation................................................................................................................................................................................................................ 29

7.3.1 Measure eective pressure................................................................................................................................................................................................... 30

7.3.2 CPL-1400 eective pressure ................................................................................................................................................................................................. 31

7.3.3 CPL-2400 eective pressure.................................................................................................................................................................................................. 31

7.3.4 CPL-3300 eective pressure .................................................................................................................................................................................................32

7.3.5 CPL-4700 eective pressure .................................................................................................................................................................................................32

7.3.6 CPL-6100 eective pressure .................................................................................................................................................................................................33

7.4 Further settings for the BMK and accessories ...............................................................................................................................................................33

8. Maintenance............................................................................................................................................................... 34

8.1 General information about maintenance........................................................................................................................................................................34

8.2 Maintenance shutdown..........................................................................................................................................................................................................34

8.3 Servicing the equipment.........................................................................................................................................................................................................34

8.3.1 Compact lter..............................................................................................................................................................................................................................34

8.3.2 Fan motor unit.............................................................................................................................................................................................................................35

8.3.3 Electrical equipment.................................................................................................................................................................................................................35

8.3.4 Countercurrent plate heat exchanger (PHE)...................................................................................................................................................................35

8.3.5 Electric preheating coil / electric reheating coil (accessory).....................................................................................................................................35

8.3.6 Bypass damper/extract air damper/outdoor air damper/boost damper...........................................................................................................35

8.3.7 Damper servomotors OPEN/CLOSED or variable..........................................................................................................................................................35

8.3.8 Condensate pans........................................................................................................................................................................................................................35

8.3.9 Trap ...................................................................................................................................................................................................................................................35

8.4 Hygiene CPL checklist.............................................................................................................................................................................................................. 36

9. Appendix......................................................................................................................................................................37

9.1 Connection diagram for CPL-1400, 2400, 3300, 4700, 6100 .....................................................................................................................................37

9.1.1 General symbols ........................................................................................................................................................................................................................ 38

9.1.2 Arrangement of terminal strips in dierent versions of the unit......................................................................................................................... 39

9.1.3 Connections terminal strip X1..............................................................................................................................................................................................40

9.1.4 Connections terminal strip X2............................................................................................................................................................................................. 42

9.1.5 Connections terminal strip X3............................................................................................................................................................................................. 44

9.1.6 Connection terminal strip X4...............................................................................................................................................................................................46

9.1.7 Connection terminal strip X6 and X8 ............................................................................................................................................................................... 48

9.1.8 Connection terminal strips XE1 and XE2.......................................................................................................................................................................... 50

9.1.9 Detailed connection for i1 to i3.............................................................................................................................................................................................52

9.1.10 Detailed connection for i4 to i5............................................................................................................................................................................................53

9.1.11 Overview of cables for onsite wiring..................................................................................................................................................................................54

9.1.12 Temperature sensors performance curve (NTC5k) .......................................................................................................................................................55

SOLID AIR

INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •contact@solid-air.nl

1. ABOUT THIS DOCUMENT

>> Read this document before you begin working on the appliance.

>> Follow the instructions in this document.

Failure to observe these instructions voids any Solid Air Climate Solutions warranty.

1.1 Scope

This document is for the Solid Air CPL comfort compact ventilation unit.

1.2 Target group

This document is intended for air conditioning, ventilation and electricity contractors.

1.3 Other applicable documents

•Wiring diagram for control.

•WRS-K instructions.

•Conguration assistant.

•Notes in the form of labels.

•The documents for all accessory modules and other accessories also apply where relevant.

1.4 Safekeeping of these documents

Documents must be kept in a suitable location and must be available at all times.

The user is responsible for the safekeeping of all documents.

The documents are provided by the contractor.

1.5 Symbols

The following symbols are used in this document:

Table 1.1 Meaning of the symbols.

1.6 Warnings

Warnings in the text warn you of possible risks before the start of an instruction.

The warnings provide you with information on the possible severity of the risk using a pictogram and a keyword.

Table 1.2 Meaning of warnings.

Symbol Meaning

>> An action which must be taken..

qIndicates a step in images: The numbering indicates the order in which steps are taken.

➠A necessary requirement.

✔The outcome of an action.

Important information regarding the proper use of the appliance.

A reference to other relevant documents.

Symbol Keyword Explanation

DANGER This means that there is a risk of serious injury or loss of life.

WARNING This means that there is a potential risk of serious injury or loss of life.

CAUTION This means that there is a potential risk of minor to moderate injury.

NOTE This means that material damage may occur.

SOLID AIR

INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •contact@solid-air.nl

2. SAFETY

>> The heat generator may only be worked on by contractors.

>> In accordance with VDE 0105 Part 1, work on electrical components may only be carried out by qualied electricians.

2.1 Intended use

Solid Air CPL ventilation units are designed to heat and lter normal air. The maximum air intake temperature is

+40 °C. The use of these units in wet rooms or rooms with explosive atmospheres is not permissible. Handling very dusty

or aggressive media is not permissible.

Any onsite modication or improper use of the unit is not permissible and Solid Air GmbH accepts no liability for any

damage caused as a result.

If additional protective equipotential bonding is required due to structural requirements, this should be provided

onsite. The user or the certied electrician is obliged to ensure correct earthing of the appliances in accordance with the

applicable national and local electrical and installation regulations.

A conductive or non-conductive connection can be established between modules depending on the appliance

conguration. Modules with electrical equipment must always be connected with the earth conductor.

Ventilation units intended for internal installation must be placed in rooms that meet the requirements of VDI2050 (VDI

2050, Requirements for technical equipment rooms - Planning and execution). A contractor is dened as a qualied and

properly trained installer, electrician, etc.

The user is dened as somebody who has been trained to use the heat generator by a specialist.

The appliance may only be used up to an elevation of 2000 m above sea level.

The cables used in the unit are silicone-free and cadmium-free. They meet re safety standards of class Eca (DIN 60332-2).

2.2 Safety measures

Never remove, bypass or otherwise disable any safety or monitoring equipment. Only operate the heat generator if it is in

perfect technical condition. Any faults or damage that impact or might impact safety must be remedied immediately by a

qualied contractor.

>> All faulty components must be replaced with original Solid Air spare parts.

It may only be used for handling air. This air must not contain any harmful, combustible, explosive, aggressive, corrosive or

otherwise dangerous substances, as these would be distributed throughout the duct system or building, where they could

cause a risk to the health of, or even kill the occupants, animals or plants living there.

2.2.1 What to do in the event of a re

The unit does not present a direct risk of re. The small numbers of seals tted inside the unit can burn away if subjected

to external inuences.

>> If there is a re, disconnect the appliance from the power supply using the onsite smoke detector.

>> Wear respiratory equipment if you ght a re.

>> Use standard extinguishing agents such as water, extinguishing foam or extinguishing powder..

SOLID AIR

INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •contact@solid-air.nl

2.3 General safety information

DANGER

Electrical voltage!

Danger of death from electrocution.

>> All electrical work must be performed by a contractor.

DANGER

Rotating fan!

Risk of severe to life-threatening injuries due to positive pressure or negative pressure.

>> Wait until the fan comes to a stop.

>> Open the inspection doors carefully.

>> Notify an approved contractor.

2.4 Handover to operator

>> Provide these instructions and the other applicable documents to the operator.

>> Instruct the operator on how to operate the system.

>> Make the operator aware of the following:

•Annual inspections and maintenance must be performed by a contractor.

•Solid Air recommends concluding an inspection and maintenance contract with a contractor.

•Repair work must be performed by a contractor.

•Use only genuine Solid Air spare parts.

•Do not make any technical changes to the appliance or control components.

•This guide and the other applicable documents must be kept safely in a suitable location and must

be available at all times.

>> Refer the operator to the operating instructions.

2.5 Declaration of Conformity

This product complies with European regulations and national requirements.

SOLID AIR

INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •contact@solid-air.nl

3. STANDARDS AND REGULATIONS

3.1 Geldende normen en voorschriften

•Machinery Directive 2006/42/EC

•Low Voltage Directive 2014/35/EU

•EMC Directive 2014/30/EU

•ErP Directive 2009/125/EC

•DIN EN ISO 12100......................................... Safety of machinery - general principles for design

•DINEN ISO 13857: ........................................ Safety of machinery - safety distances

•DIN EN 349..................................................... Safety of machinery - minimum clearances

•DIN EN 953 ..................................................... Safety of machinery - guards

•DIN EN 1886................................................... Ventilation for buildings - central air-handling units

•DIN ISO 1940-1 .............................................. Mechanical vibration - balance quality requirements

•VDMA 24167................................................... Fans - safety requirements

•DIN EN 60204-1............................................ Safety of machinery - electrical equipment of machines

•DIN EN 60730................................................ Automatic electrical controls

•DIN EN 61000 -6-2+3 ................................. Electromagnetic Compatibility

•DIN EN 60335-1 (VDE 0700-1) ................. Safety of electrical appliances - general requirements

3.2 The following standards and regulations apply to installation and operation

•DIN EN 50106 (VDE 0700-500) .............. Safety of electrical appliances - tests

•DIN VDE 0100................................................ Regulations regarding the installation of high voltage systems up to 1000V

•DIN EN 50110-1 (VDE 0105-1) ................... Operation of electrical installations

•DIN VDE 0105-100 ....................................... Operation of electrical systems - general requirements

•DIN VDE 0701-0702..................................... Inspection after repair, modication of electrical appliances, periodic inspection

of electrical appliances

•VDI 2050.......................................................... Requirements for technical equipment rooms - Planning and execution

SOLID AIR

INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •contact@solid-air.nl

4. DESCRIPTION

4.1 CPL-iV

Fig. 4.1 Description of CPL-iV

1Compact lter, extract air

2PWW heat exchanger (optional)

3Boost damper with servomotor (optional)

4Dierential pressure switch for lter monitoring

5Countercurrent heat exchanger with bypass

6EC fan, supply air

7Adjustable feet

8PWW aperture

9Connectors for DN50 trap

10 EC fan, extract air

11 Bypass damper with servomotor (variable speed)

12 Compact lter, outdoor air

13 Filter pre-dryer (optional)

14 Exhaust air damper with servomotor (open/close)

15 Outdoor air damper with servomotor (open/close)

16 Unit isolator

17 Control panel

18 BMK programming unit

SOLID AIR

INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •contact@solid-air.nl

4.1.1 CPL-iV specications/dimensions

Fig. 4.2 CPL-iV dimensions

1Exhaust air 3Extract air

2Outdoor air 4Supply air

Specications

*Duct connection dimensions

Type CPL-iV- 1400 2400 3300 4700 6100

Length L (mm)

1525 2033 2033 2237 2237

Depth T (mm)

750 750 950 1360 1665

Depth T1 (incl. locks) (mm)

---765 968

Depth T2 (incl. locks) (mm)

---630 732

Total height H1 (mm)

1315 1722 1722 1749 1749

Height H (mm)

1017 1424 1424 1424 1424

Foot height (mm)

170 170 170 170 170

Damper height (mm)

128 128 128 155 155

Exhaust air (1) (mm)

Intl 596 x 206* Intl 596 x 307* Intl 799 x 307* Intl 1222 x 356* Intl 1527 x 356*

Outdoor air (2) (mm)

Intl 596 x 206* Intl 596 x 307* Intl 799 x 307* Intl 1222 x 356* Intl 1527 x 356*

Extract air (3) (mm)

Intl 596 x 206* Intl 596 x 307* Intl 799 x 307* Intl 1222 x 356* Intl 1527 x 356*

Supply air (4) (mm)

Intl 596 x 206* Intl 596 x 307* Intl 799 x 307* Intl 1222 x 356* Intl 1527 x 356*

Condensate connector

1 ½ “ 1 ½ “ 1 ½ “ 1 ½ “ 1 ½ “

Weight (kg)

250 360 450 645 725

Max. ow rate (m

/h)

1400 2400 3300 4700 6100

Fig. 4.3 CPL-iV 4700/CPL-iV-6100

split, Control unit pivotable

SOLID AIR

INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •contact@solid-air.nl

4.2 CPL-iH

Fig. 4.4 Description of CPL-iH

1Compact lter, extract air

2Boost damper with servomotor (optional)

3EC fan, supply air

4PWW heat exchanger (optional)

5Adjustable feet

6PWW aperture

7Connectors for DN50 trap

8EC fan, extract air

9Exhaust air damper with servomotor (open/close)

10 Bypass damper with servomotor (variable speed)

11 Filter pre-dryer (optional)

12 Outdoor air damper with servomotor (open/close)

13 Compact lter, outdoor air

14 Dierential pressure switch for lter monitoring

15 Unit isolator

16 Control panel

17 BMK programming unit

This manual suits for next models

Table of contents

Popular Fan manuals by other brands

ELTA FANS

ELTA FANS H03VV-F installation guide

Hunter

Hunter 20714 Owner's guide and installation manual

Emerson

Emerson CARRERA VERANDA CF542ORB00 owner's manual

Hunter

Hunter Caraway Owner's guide and installation manual

Panasonic

Panasonic FV-15NLFS1 Service manual

Kompernass

Kompernass KH 1150 operating instructions

VES

VES FALA100/12V/TR Original instructions

Vertiv

Vertiv Liebert DCD user manual

Westinghouse

Westinghouse GFP Series owner's manual

Venmar

Venmar KUBIX HRV PLUS Series user guide

Maico

Maico ECR 31 installation instructions

Sonnenkonig

Sonnenkonig Dinky instruction manual

S&P

S&P ECOWATT HXBR manual

Wider

Wider IMP03369BH instruction manual

Panasonic

Panasonic F-60DHN Operating and installation instructions

Hinkley

Hinkley HIGHLAND instruction manual

Broan

Broan 766BN installation guide

Premium

Premium PFS16022 Use manual