Sole Digital HBD100 User manual
HIBEAM
Load Display
Model HBD100
Installation and User Manual
V1.5: 7/10/2013
© CASWA Pty Ltd –2013 2 | Page
CONTENTS
1 OVERVIEW....................................................................................................................................... 4
2 SPECIFICATIONS ..............................................................................................................................5
2.1 Physical Specifications ............................................................................................................5
2.2 Electrical Specifications........................................................................................................... 6
2.3 Communication Specifications................................................................................................ 6
3 INSTALLATION DETAILS ...................................................................................................................7
3.1 Prior to Installation .................................................................................................................7
3.2 Wiring Details.......................................................................................................................... 7
3.2.1 Connecting the Power Supply .................................................................................. 7
3.2.2 Connecting Load Sensor Inputs................................................................................ 7
3.2.3 Connecting the Fault Output.................................................................................... 8
4 COMMISSIONING DETAILS ..............................................................................................................9
4.1 Installing and Launching the FSU Application.........................................................................9
4.1.1 FSU Program Installation..........................................................................................9
4.1.2 Installing the FSU application................................................................................... 9
4.1.3 Launching the application ........................................................................................9
4.2 Connecting to the Device......................................................................................................10
4.3 Checking for Firmware..........................................................................................................10
4.4 General Tab...........................................................................................................................12
4.4.1 Setting Equipment Name .......................................................................................12
4.4.2 Test Display ............................................................................................................12
4.4.3 Auto Tare................................................................................................................ 12
4.5 Load Input Configuration ......................................................................................................13
4.5.1 Input Selection ....................................................................................................... 13
4.5.2 Using/Removing a HoistNet Input .........................................................................14
4.5.3 Amplification and the Signal Indicator...................................................................15
4.5.4 Units .......................................................................................................................16
4.5.5 Display Hysteresis ..................................................................................................16
4.5.6 Calibration (with a directly connected load cell, or the F-Link input option) ........16
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4.5.7 Calibration (Using the 0-10V input from a ControlPro) .........................................17
4.5.8 Calibration (using the Q-Link option)..................................................................... 17
4.5.9 Resetting the Calibration .......................................................................................17
4.6 Setting Overloads.................................................................................................................. 18
4.7 Running CheckIt Diagnostics................................................................................................. 18
5 ROUTINE MAINTENANCE ..............................................................................................................20
Appendix A: Communication Protocol................................................................................................. 21
Appendix B: FSU System Requirements...............................................................................................24
© CASWA Pty Ltd –2013 4 | Page
1OVERVIEW
The HiBeam load display is a compact, very bright and easy to install after market display for visually
indicating the load on a crane hoist. It can accept all types of load signals (mV, V, mA, Frequency,
Abus LIS Q-Link or ControlPro Volts) and when used in conjunction with Sole Digital data loggers or
load limiting systems, HiBeam connects wirelessly, eliminating the need for additional cabling.
Furthermore, when used with an AbusLIS, Konecranes ControlPro or Sole Digital Liftlog™or LiftlogXL,
HiBeam requires no additional calibration, resulting in a significant saving in terms of test weight hire
and calibration time.
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2SPECIFICATIONS
2.1 Physical Specifications
Without mounting bracket
With mounting bracket
Overall length (mm):
310
330
Overall width (mm):
66
100
Overall height (mm):
137
137
Weight (kg):
1.0
1.5
Mounting:
-
Screw into bracket as required.
Electrical connections:
1 x 4 core cable –Active, Neutral, Fault, Fault
1 x Load cell input (prewired connector/cable to suit specified input)
Detailed dimensions of the HiBeam load display are provided in Figure 1.
Figure 1: HiBeam Load Display Dimensions
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2.2 Electrical Specifications
Parameter
Description
Min
Typ
Max
Units
Vin
Supply voltage
24
110
VAC
Iin
Supply current
100
500
mA
Vlimit
Overload relay voltage
240
VAC
Ilimit
Overload relay current
4
A
Lsense
mv load sensor sensitivity
0.5
10
mV/V
Rin
Input impedance of 0-10V input
1500
Ohms
I24
24V output current
100
mA
Operating temperature
-40
65Note 2
°C
Notes:
1. Power supply –ve and GND pins are at chassis GND (0V) potential
2. Extended operation at maximum temperature will reduce the life the device.
2.3 Communication Specifications
Communications between the device and a host is usually via a Bluetooth radio link. The Bluetooth
device name will be set to the Crane ID, the PIN is 0000.
For more details on the communication protocol used to communicate with the HiBeam display, see
Appendix A.
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3INSTALLATION DETAILS
3.1 Prior to Installation
Before installing your HiBeam display visually inspect the unit and check that:
(a) the unit is not damaged and fits together securely;
(b) cables are secure;
(c) the power and signal connectors are appropriate for your application.
3.2 Wiring Details
For the HiBeam to operate the following must be connected as a minimum:
a. Power supply; plus
b. A source of load information, either a dedicated load pin/clamp or a signal from another
device.
HiBeam can also provide two load limit outputs.
3.2.1 Connecting the Power Supply
HiBeam is designed to operate from 24-110VAC grounded neutral.
The numbered cores of the power cable should be connected as follows:
1: Active
2: Neutral
3-4: Fault1
5-6: Fault2 (Not connected in early models of HiBeam)
See section 3.2.3 for details on how to connect Fault outputs.
3.2.2 Connecting Load Sensor Inputs
The HiBeam load display has one load sensor input of various types:
a) Strain gauge input (e.g. CASWA rope clamp load cell);
b) 4-20mA input;
c) 0-10V input;
d) ABUS LIS Q, F1 or F2 inputs.
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Unless other specified at time of ordering,
your device will be provided with a 7 pin
female line socket to suit the male plug on
the device. This can be connected as
shown in Figure 2. If you have different
connector, see the documentation supplied
with the device.
3.2.3 Connecting the Fault Output
The two fault outputs (marked Fault1 and Fault2) are normally closed relays which open when an
overload is detected. They are typically wired in series with the UP contactor coil. On a dual hoist
crane an interposing relay may be required if both hoists are to be inhibited.
For example, connecting up the Limit1 and Limit2 to UP and FAST respectively is shown in Figure 4.
Figure 2: Pinout of 7-pin Connector
1
2
3
4
5
6
7
1: + EXCITE
2: - EXCITE
3: + SENSE
4: - SENSE
5: 4-20mA RETURN
6: +12V OUT
7: 0-10V INPUT
Figure 3: Connecting up Limits
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4COMMISSIONING DETAILS
HiBeam is designed to be commissioned using a laptop computer. You will need a CASWA LINK-2
Bluetooth Modem and the Field Service Utility (FSU) software application loaded on a laptop.
4.1 Installing and Launching the FSU Application
4.1.1 FSU Program Installation
Ensure that your computer is switched on, connected to the internet and that the minimum required
software versions are installed (see Appendix B for minimum system requirements). Ensure that the
LINK-2 modem is installed and that the drivers have loaded.
4.1.2 Installing the FSU application
The latest FSU software (FSU_X_Y) can be downloaded from
http://www.soledigital.com.au/Link2.html .
You should check this location periodically for updates.
4.1.3 Launching the application
Click on the FSU program icon in the programs folder of the start menu: .
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4.2 Connecting to the Device
The FSU will scan for Bluetooth enabled devices. This process takes approximately 10 seconds, when
complete a list of all CASWA devices within range will be displayed.
If a particular HiBeam display is not found, ensure it is powered up and press <Look again> to repeat
the search.
NB: The Bluetooth link between the Laptop using a Link-2 and a HiBeam has a range of
approximately 200m.
Select the HiBeam display you wish to configure and press <Connect>.
4.3 Checking for Firmware
After you have selected your desired HiBeam display, a connection
will be made and the software will check if the device has the
current firmware. If a new firmware version is available the
following window will pop up:
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