Snapper 5241 Operation and maintenance manual

This manual suits for next models

3

Table of contents

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SNOW

THROWERS

THANK

YOU

for

buying

a

SNAPPER

product!

Your

SNAPPER

Snow

Thrower

was^esigned

and

built

to

provide

long

and

satisfactory

service.

Keep

in

mind

that

it,

like

any

other

mechanical

device,

can

be

potentially

dangerous

if

used

improperly

and

that

no

accident

prevention

program

can

be

successful

without

the

wholehearted

co-operation

of

the

person

responsible

for

the

operation

of

the

equipment.

Study

this

Operator's

Manual

carefully

to

learn

about

operation

of

all

controls

and

pay

par¬

ticular

attention

to

the

Important

Safety

Precautions

on

page

2.

Following

these

instructions

will

help

you

continue

to

enjoy

the

trouble-

free

operation

expected

of

a

SNAPPER

product.

POWER

EQUIPMENT

FUQUA

McDonough,GA*

30253

INDUSTRIES

Company

1-4974

Printed

in

U.S.A.

SAFETY

INSTRUCTIONS

WARNING:

This

powerful

snow

thrower

is

capable

of

amputating

hands

and

feet

and

of

throwing

objects

causing

in¬

jury.

Read

this

manual

carefully

and

question

your

Snapper

Dealer

if

something

is

not

clear.

Should

the

dealer

be

unable

to

answer

to

your

satisfaction,

send

a

letter

to

the

Snapper

Customer

Service

Department

at

Snapper

Power

Equipment,

Post

Office

Box

777,

McDonough,

Georgia

30253,

or

Phone

1-404-957-9141.

PROTECTION

FOR

CHILDREN

1.

DO

NOT

allow

children

in

area

when

Snow

Thrower

is

being

operated.

2.

DO

NOT

allow

pre-teen

children

to

operate

Snow

Thrower.

3.

DO

NOT

allow

irresponsible

teenagers

to

operate

the

machine

—

allow

teenager

only

if

exhibiting

mature

judge¬

ment

and

then

only

after

thorough

instruction

and

under

close

supervision

of

an

experienced

operator.

PREPARATION

1.

Read

this

manual,

get

to

know

where

all

controls

are

located

and

practice

how

to

use

them

before

starting

for

the

first

time

and

at

the

beginning

of

each

season.

Pay

attention

to

Decals

on

engine

and

snow

thrower.

2.

Wear

protective

clothing

including

face

mask

and

boots

which

will

give

you

maximum

footing

on

slippery

sur¬

faces.

3.

Before

the

first

snow

fall,

check

the

area

to

be

cleared

and

remove

all

objects

such

as

doormats,

sticks,

toys,

wires,

rocks,

etc.,

which

could

be

hurled

or

jam

the

snow

thrower.

4.

Survey

the

area

to

be

cleared

beforehand

and

plan

where

snow

is

to

be

blown.

Be

prepared

to

release

blower

clutch

or

to

change

deflector

quickly

to

discharge

away

from

windows,

cars,

buildings

and

doorways

to

avoid

property

damage

or

personal

injury

from

hurled

objects.

5.

Adjust

the

collector

housing

height

by

adjusting

skid

shoes

to

clear

rough

spots

or

gravelled

surfaces

before

starting.

6.

Handle

fuel

with

care.

Store

only

in

approved

gasoline

container.

Move

machine

outdoors

where

fumes

can

be

safely

dissipated

before

filling

tank.

Never

add

fuel

when

engine

is

running.

Allow

cooling

off

period

after

stop¬

ping

to

avoid

spilled

fuel

from

igniting

on

contact

with

hot

engine

parts.

OPERATIONAL

PRECAUTIONS

1.

Before

starting,

make

visual

check

to

make

sure

blower

housing

is

clear

and

all

guards

and

shields

are

in

place

and

tight.

2.

Warn

everyone

in

advance

to

stay

clear

of

area

but

keep

especially

watchful

for

children

and

pets

darting

into

area

while

operating.

3.

Start

engine

only

when

exhaust

fumes

can

be

dissipated,

allow

brief

warm-up

period,

practice

operation

of

con¬

trols

outside

before

putting

the

machine

to

work.

4.

Start

in

slow

speed

and

adjust

traction

speed

to

insure

safe

footing

as

you

walk

behind

the

unit.

Exercise

ex¬

treme

caution

to

retain

footing

when

reversing

direction.

5.

Transport

unit

with

blower

clutch

handle

released

and

activate

only

when

snow

is

to

be

cleared.

Set

deflector

to

discharge

desired

distance

beforehand.

6.

Adjust

traction

speed

slow

enough

to

avoid

overloading

capacity

and

resulting

clogging

of

the

blower

housing.

7.

Should

the

blower

become

clogged,

release

traction

and

blower

clutch

handles

and,

as

an

additional

precau¬

tion,

stop

the

engine

before

attempting

to

unclog

the

collector

and

impellers.

8.

If

you

strike

a

hard

object

and

break

the

auger

shear

pin,

stop

the

engine

and

disconnect

the

spark

plug

wire

before

inspecting

for

damage,

and/or

replacing

the

shear

pin.

9.

Stbp

the

engine

if

unit

starts

to

vibrate

excessively

as

this

normally

indicates

mechanical

problems.

Disconnect

the

spark

plug

wire

to

prevent

unintentional

starting

before

servicing

or

repairing

the

machine.

10.

Avoid

clearing

steep

slopes

and

keep

away

from

drop-off

areas

where

footing

is

doubtful

or

where

the

machine

could

tip

over.

Clear

snow

across

the

face

of

slopes

whenever

possible.

11.

Stop

the

engine

and

remove

the

key

whenever

you

leave

the

unit

unattended

to

eliminate

the

possibility

of

children

or

untrained

adults

attempting

to

operate

the

machine.

2

INTRODUCTION

This

manual

covers

the

recommended

operating

instructions

and

routine

service

requirements

for

Snapper

two-

stage

snow

throwers.

On

units

with

the

four

digit

model

numbers,

the

first

digit

indicates

engine

horsepower

and

the

next

two

digits

indicate

approximate

blower

housing

width.

With

the

five

digit

model,

the

first

two

digits

in¬

dicate

horsepower

and

next

two,

blower

housing

width.

The

last

digit

is

reserved

for

major

model

change.

Dif¬

ferences

between

models

are

pointed

out

wherever

pertinent

in

the

manual.

RIGHT

SIDE

BLOWER

CLUTCH

HANDLE-

CONTROL

PANEL

FORWARD-REVERSE

DIRECTIONAL

CONTROL

FUEL

TANK

FILLER

CAP*

(KEEP

TIGHTENED)

DISCHARGE

DEFLECTOR

CAP

DISCHARGE

CHUTE

IMPELLER

HOUSING

DISCHARGE

CHUTE

CONTROL

TRACTION

CLUTCH

HANDLE

,

f

SPARK

PLUG

WIRE

*

7

(REMOVE

BEFORE

SERVICING

SCRAPER

BLADE

OR

ADJUSTING

UNIT)

THROTTLE

CONTROL*

(ENGINE

SPEED)

TIRES

(INFLATE

12-15

PSI

WITHOUT

CHAINS

-

15

TO

20

PSI

WITH

CHAINS)

WHEEL

RETAINING

PINS

BLOWER

HOUSING

COLLECTOR

AUGERS

SKID

SHOES

LEFT

SIDE

LOCATION

VARIES

for

DIFFERENT

ENGINE

MODELS

FIGURE

1

-

LOCATION

OF

MAIN

COMPONENTS

3

OPERATING

INSTRUCTIONS

Make

sure

that

each

person

you

authorize

to

operate

your

Snow

Thrower

reads

this

manual

beforehand

and

pays

particular

attention

to

the

safety

precau¬

tions

on

the

inside

front

cover

and

to

the

warning

decals

on

the

machine.

Check

and

perform

the

following

before

each

start-up.

PRE-START

PROCEDURE

•

ENGINE

LUBE:

Check

level

and

add

oil,

if

need¬

ed,

of

weight

and

grade

specified

in

the

Engine

Owner’s

Manual.

•

FUEL

SUPPLY:

After

making

sure

unit

is

safely

away

from

ignition

producing

appliances

and

in

area

where

gasoline

fumes

can

be

dissipated,

fill

fuel

tank

with

gasoline

specified

in

Engine

Manual.

•

CHECK

TIRES

and

bring

pressure

up

to

specifications

-

12-15

psi

without

tire

chains

or

15-20

psi

with

chains.

•

CHECK

UNIT

to

make

sure

guards

and

shields

are

in

place

and

tight.

Also

check

blower

hous¬

ing

to

insure

that

it

is

free

of

all

objects.

•

RESET

RUNNERS

to

suit

area

to

be

cleared.

Lower

skid

shoes

to

provide

greater

clearance

over

gravel

or

raise

the

shoes

for

smooth,

paved

surface.

Refer

to

skid

shoe

adjustment

for

details.

•

SET

DEFLECTOR

CAP

to

throw

snow

desired

distance.

Loosen

wing

nut,

push

cap

edge

back

even

with

the

chute

to

throw

snow

up

to

30

feet

away

or

pull

cap

all

the

way

out

to

throw

snow

only

about

three

feet.

Retighten

the

wing

nut

after

repositioning

cap.

Always

stop

engine

before

repositioning.

OPERATIONAL

CONTROLS

Know

hovy

to

stop

the

Snow

Thrower

quickly

in

preparation

for

possible

emergency

situations.

For¬

ward

and

reverse

motion

is

stopped

by

releasing

your

grip

on

the

TRACTION

CLUTCH

handle

on

the

left

handle

bar.

The

blower

auger

blades

and

im¬

peller

fan

will

stop

rotating

within

five

seconds*

after

releasing

the

BLOWER

CLUTCH

handle

on

the

right.

Stop

the

engines

on

all

models

by

removing

the

ignition

key.

Other

operational

controls

are

discussed

where

pertinent

under

the

following

operating

procedures.

‘NOTE:

If

rotation

continues

after

five

seconds,

refer

to

the

CLUTCH

CABLE

instructions

for

read¬

justment.

OPERATION

Whenever

possible,

push

Snow

Thrower

outdoors

before

starting.

If

the

unit

must

be

started

inside

your

garage,

for

example,

make

sure

doors

are

wide

open

to

provide

maximum

ventilation.

Move

the

unit

outdoors

as

soon

as

possible

after

starting.

After

performing

the

pre-start

checks

and

services

described

earlier,

proceed

as

follows:

1.

THROTTLE

CONTROL:

Move

control

to

FAST

position.

2.

CHOKE:

Refer

to

Engine

Manual

for

priming

and/or

choking

details.

3.

ENGINE

IGNITION:

On

all

units,

insert

key

or

turn

key

to

ON

position.

4(A)

ROPE

STARTING:

On

manual

start

models,

pull

starting

rope

out

in

smooth,

steady

motion

until

engine

starts.

To

prolong

the

life

of

the

starter

rope,

slowly

guide

the

handle

back

to

the

engine

rather

than

allowing

it

to

snap

back.

4(B)

ELECTRIC

STARTING:

On

units

with

plug-in

120

Volt

electric

start,

connect

the

starter

cable

to

the

engine

starter

system

then

insert

the

three

pronged

plug

into

a

grounded

110-volt

power

receptacle

and

depress

the

starter

button

on

the

cable

until

engine

starts.

Detach

cable

from

receptacle

and

engine.

On

jump

start

equipped

models,

refer

to

instructins

pro¬

vided

in

kit.

NOTE:

If

engine

does

not

start

after

five

seconds

of

continuous

cranking,

release

the

kay

or

start

button

to

prevent

overheating

of

the

starting

motor.

Locate

and

correct

cause

of

starting

problem

before

repeating

electric

starting

attempt.

WARM-UP

PERIOD:

Allow

brief

warm-up

outside

with

clutches

released

to

avoid

stalling

cold

engine.

Reset

Choke

as

instructed

in

Engine

Manual

as

the

unit

warms

up.

OPERATION:

Select

desired

traction

speed

by

ad¬

justing

DIRECTIONAL

CONTROL,

depress

TRAC¬

TION

CLUTCH

handle

and

drive

unit

to

area

to

be

cleared

then

depress

BLOWER

CLUTCH

handle

and

proceed

to

blow

snow.

The

THROTTLE

CONTROL

should

normally

be

in

the

FAST

position

for

best

result

under

most

conditions.

CAUTION:

If

clogging

occurs,

back

unit

away

from

snow

bank,

release

both

CLUTCH

handles

and,

as

a

further

precaution,

stop

the

engine

and

remove

spark

plug

wire

before

clearing

the

snow

from

the

housing

and/or

discharge

chute.

BEFORE

STOPPING:

Move

unit

to

cleared

area,

release

TRACTION

CLUTCH

handle

and

run

up

to

top

speed

with

BLOWER

CLUTCH

HANDLE

depress¬

ed

to

clear

housing

of

slush

and

snow

thus

preven¬

ting

freeze-up

of

the

impeller

upon

restarting

next

time.

STOPPING

PROCEDURE:

On

ail

units,

remove

the

key

to

stop

engine

or

move

the

THROTTLE

CON¬

TROL

to

OFF

or

STOP.

4

FIGURE

4

■

CHUTE

CRANK

WORM

GEAR

SERVICE

PROCEDURE

LUBRICATION

SERVICES

Refer

to

the

Engine

Manual

for

lubrication

re¬

quirements

on

the

engine

powering

your

Snow

Thrower.

Your

Snow

Thrower

unit

has

six

grease

fit¬

tings,

four

on

the

augers

and

two

on

the

auger

shaft

bearings

as

shown

in

figure

2.

The

unit

also

has

a

lube

checkpoint

at

the

front

of

the

auger-impeller

gearbox

shown

in

figure

3.

Service

these

and

the

other

general

lube

points

as

follows:

AUGER

LUBRICATION:

ONCE

EACH

YEAR,

preferably

at

the

end

of

the

winter

season,

remove

the

two

shear

bolts,

apply

grease

to

the

fittings

then

spin

the

auger

to

work

the

grease

out

along

the

auger

shaft.

Continue

greasing

and

spinning

augers

until

grease

appears

at

both

ends

of

each

auger

tube.

Reinstall

shear

bolts

and

nuts

after

servicing.

This

procedure

will

prevent

the

auger

shaft

from

rusting

to

the

auger

tube.

BEARING

LUBE:

ONCE

EACH

YEAR,

apply

one

or

two

shots

of

grease

from

gun

to

the

bearing

grease

fittings

located

at

the

ends

of

the

auger

shaft

just

in¬

side

the

blower

housings.

GENERAL

LUBE

POINTS:

ONCE

EACH

YEAR,

or

more

often

if

rust

formation

hampers

operation,

spread

a

light

coating

of

grease

on

the

chute

crank

worm

and

on

the

underside

of

the

gear

ring

at

the

base

of

the

discharge

chute.

Also

squirt

oil

from

oil

can

into

the

gap

between

the

inside

of

the

discharge

chute

and

the

outside

of

the

discharge

flange

of

the

blower

housing.

Crank

chute

back

and

forth

while

oiling

to

spread

lubrication

evenly

over

both

sur¬

faces.

Although

not

absolutely

necessary,

you

may

want

to

remove

each

wheel

at

the

end

of

the

season

and

apply

a

coating

of

grease

on

the

axle

shafts

to

prevent

rust

and

allow

the

wheels

to

be

moved

more

easily

from

transport

to

traction

mode

during

the

next

season.

GEARBOX

LUBE:

AFTER

EACH

25

HOURS

of

opera¬

tion

(or

each

time

the

engine

oil

level

is

checked)

remove

the

plug

at

the

front

of

the

gearbox

and

check

the

oil

level.

With

the

Thrower

on

a

flat,

level

surface,

the

oil

should

be

even

with

the

lower

edge

of

the

check

hole.

Use

an

oil

can

containing

the

same

weight

and

grade

of

oil

specified

for

the

engine

crankcase

to

bring

the

level

up

to

the

point

of

overflowing

from

the

hole.

Reinstall

the

oil

plug

after

servicing.

CHUTE

CRANK

SERVICE

If

the

chute

does

not

crank

easily

after

lubricating

as

specified

under

GENERAL

LUBE

SERVICES,

loosen

both

nuts

on

the

outside

of

the

crank

worm

bracket

as

shown

in

figure

4

and

move

the

bracket

slightly

away

from

the

chute

gear

ring

or

back

in

toward

the

ring

until

the

chute

again

cranks

with

minimum

ef¬

fort.

Retighten

inside

nut

first

then

jam

the

outside

nut

tight

against

the

inside

nut

to

lock

at

the

new

setting.

5

FIGURE

5

■

BELT

TENSION

ADJUSTMENT

BELT

SERVICE

Belts

do

not

require

attention

at

any

specific

interval

but

should

be

checked

if

performance

deteriorates

as

this

could

be

caused

by

slippage

due

to

worn

or

loose

belts.

Check

and

adjust

tension

of

clutch

cables

first

as

described

in

the

CLUTCH

ADJUST¬

MENT

section

then

check

the

belts

if

poor

perfor¬

mance

continues

after

clutch

cable

tension

has

been

corrected.

Make

sure

the

engine

is

stopped

and

the

spark

plug

wire

disconnected

before

work¬

ing

on

the

belts.

NOTE:

Blower

rotation

should

cease

within

five

seconds

after

the

clutch

handle

is

released.

If

rota¬

tion

continues

after

five

seconds,

cable

may

be

too

tight.

If

readjusting

the

cable

does

not

correct

the

stopping

time,

check

to

make

sure

the

idler

return

spring

is

connected

and

that

the

idler

is

properly

set.

See

your

Snapper

Dealer

to

have

this

condition

cor¬

rected.

BELT

TENSION:

Tension

on

the

traction

drive

belt

is

automatically

maintained

by

an

individual

idler

spr¬

ing.

After

removing

the

belt

guard,

check

to

make

sure

this

spring

is

intact

and

properly

hooked

up

to

the

frame

and

idler

arm.

If

the

spring

is

properly

con¬

nected,

check

for

excessively

worn

belts.

Notice

the

return

spring

on

the

idler

for

the

blower

drive

-

this

spring

activates

the

brake.

The

idler

should

always

return

to

braking

position!

Tension

of

the

blower

drive

belt,

which

is

on

the

outside

groove

of

the

engine

drive

pulley,

is

adjusted

by

loosening

and

repositioning

the

idler

pulley-to

increase

tension,

loosen

the

idler

pulley

retaining

nut,

hold

the

idler

arm

and

push

the

pulley

tighter

against

the

belt.

Retighten

nut

after

repositioning

and

check

for

pro¬

per

clutching

action

with

blower

clutch

handle

released.

Tension

of

the

traction

belt

on

the

inside

groove

is

non-adjustable.

Before

reinstalling

belt

guard

check

to

make

sure

the

wire

belt

guide

on

the

right

side

is

about

1/16"

away

from

the

outside

sur¬

face

of

the

blower

belt

with

clutch

engaged.

Bend

the

guide

in

or

out

to

correct

clearance.

CLUTCH

CABLE

ADJUSTMENT

If

slippage

is

noted,

check

tension

of

both

clutch

cables.

When

properly

adjusted,

the

cables

should

be

completely

slack

with

clutch

handle

released

and

tight

when

the

handle

is

fully

depressed.

The

springs

on

both

cables

should

deflect

3/8"

when

the

handle

is

depressed.

To

adjust

shorten

or

lengthen

cable

length

by

repositioning

the

"S"

hooks

at

top

of

the

cable

to

different

chain

links.

SKID

SHOE

ADJUSTMENT

The

skid

shoes

should

be

lowered

to

raise

the

blower

housing

to

clear

gravelled

or

rough

surfaces,

or

adjust

until

almost

even

with

the

edges

of

the

housing

to

allow

clearing

down

to

smooth

paved

sur¬

faces.

Note

that

the

skid

shoes

can

be

installed

up¬

side

down

to

track

better

over

icy

or

hard-packed

surfaces.

To

adjust

the

skid

shoes,'block

under

the

lower

edge

of

the

blower

housing,

loosen

the

retain¬

ing

nuts

and

slide

shoe

up

or

down

to

desired

height

then

retighten

the

nuts.

Set

both

skid

shoes

in

the

same

position.

6

UP

FOR

SMOOTH

PAVED

SURFACES

*

SCRAPER

BLADE

Your

Snow

Thrower

is

equipped

with

an

adjustable

scraper

on

the

inside

leading

edge

of

the

collector

housing.

Its

purpose

is

to

prevent

wear

and

damage

to

the

housing.

When

the

scraper

itself

wears

down

close

to

the

lower

edge

of

the

housing,

loosen

the

five

nuts

on

the

backside

of

the

housing

and

slide

the

scraper

downward.

Retighten

the

five

nuts

after

repositioning.

Replace

the

scraper

if

badly

nicked

or

when

it

no

longer

can

be

adjusted

below

the

edge

of

the

housing.

&

SHIFT

SCRAPER

BLADE

FIGURE

9

-

SCRAPER

BLADE

ADJUSTMENT

SERVICE

ASSISTANCE

Contact

your

Snapper

Dealer

for

replacement

parts

or

for

assistance

when

service

is

needed

to

keep

your

Snow

Thrower

in

top

condition.

To

obtain

the

correct

parts

or

advice

for

your

particular

model,

always

report

the

model

and

serial

numbers

as

found

on

the

nameplate

attached

to

the

frame.

For

engine

parts

and

service,

contact

the

engine

manufacturer’s

dealer

in

your

area.

Complete

PARTS

and

SERVICE

(Overhaul

and

Repair)

Manuals

are

available

for

your

Snow

Thrower

at

nominal

cost.

Order

these

from

your

Snapper

Dealer.

Service

Notes

MANUFACTURER’S

2

YEAR

LIMITED

WARRANTY*

For

two

(2)

Years

from

purchase

date

for

the

original

purchaser’s

residential,

non-commercial

use

[ninety

(90)

days

from

purchase

date

for

the

original

purchaser’s

commercial,

rental,

or

other

non-

residential

use],

SNAPPER

POWER

EQUIPMENT,

through

any

SNAPPER

dealer

will

replace,

free

of

charge,

any

part

or

parts

found

upon

examination

by

the

factory

at

McDonough,

Georqia

to

be

defective

in

material

or

workmanship

or

both.

All

transportation

cost

incurred

by

the

purchaser

in

submitting

material

to

a

SNAPPER

dealer

for

replacement

under

this

warranty

must

be

borne

by

the

purchaser.

This

warranty

does

not

apply

to

engines

and

their

components,

as

these

items

are

warranted

separately

by

their

manufacturers,

and

does

not

apply

to

batteries

which

are

covered

separately.

This

warranty

does

not

apply

to

parts

that

have

been

damaged

by

accident,

alteration,

abuse

improper

lubrication,

normal

wear,

or

other

cause

beyond

our

control.

There

is

no

other

express

warranty.

Implied

warranties,

including

those

of

merchantability

and

fitness

for

a

particular

purpose

are

limited

to

two

(2)

years

from

purchase

date

for

the

original

purchaser’s

residential,

non-commercial

use

[ninety

(90)

days

from

purchase

for

the

original

purchaser’s

commercial,

rental

or

other

non-

residential

use],

and

to

the

extent

permitted

by

law

any

and

all

implied

warranties

are

excluded.

This

is

the

exclusive

remedy.

Liabilities

for

consequential

damages,

under

any

and

all

warranties

are

excluded.

Some

states

do

not

allow

limitations

on

how

long

an

implied

warranty

lasts,or

do

not

allow

the

ex¬

clusion

or

limitation

of

incidental

or

consequential

damages,

so

the

above

limitation

or

exclusion

may

not

apply

to

you.

This

warranty

gives

you

specific

legal

rights,

and

you

may

also

have

other

rights

which

vary

from

state

to

state.

WARNING:

THE

USE

OF

REPLACEMENT

PARTS

OTHER

THAN

GENUINE

SNAPPER

PARTS

MAY

IMPAIR

THE

SAFETY

OF

SNAPPER

PRODUCTS

AND

WILL

VOID

ANY

LIABILITY

AND

WARRANTY

BY

SNAPPER

ASSOCIATED

WITH

THE

USE

OF

SUCH

PARTS.

IMPORTANT:

Please

fill

out

the

attached

SNAPPER

Product

Registration

Card

immediately

and

mail

to:

SNAPPER

POWER

EQUIPMENT,

McDONOUGH,

GEORGIA

30253

"For

new

SNAPPER

Walk

Mowers,

Riding

Mowers,

Lawn

Tractors,

Tillers

and

Snow

Throwers

retailed

on

or

after

February

1,

1985.

SNAPPER

POWER

EQUIPMENT

McDonough,GA*

30253

FUQUA

INOUaTRCB

Company

MANUAL

1-4974

(6/85)

Printed

in

U.S.A.