Smithco Diesel SweepStar 60 User manual
Gas and Diesel SweepStar 60
Model 76-000-F and 77-100-D
High Lift SweepStar 48
Model 48-500-A
February 2023
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Operator’s
Englsih Spanish French
CONTENTS
Introduction ...........................................................................1-11
Introduction ...............................................................................1
Symbols ................................................................................ 2-3
Safety.................................................................................... 4-5
Safe Practices...........................................................................6
Specications ....................................................................... 7-8
Setup.........................................................................................9
Controls & Instruments .................................................... 10-13
Service................................................................................. 14-16
Operation .......................................................................... 14-15
Battery.....................................................................................16
Introducción........................................................................S2-14
Introducción ............................................................................. S3
Símbolos.................................................................................. S4
Seguridad e Cauciones de Seguridad..................................S5-6
Procedimientos seguros .......................................................... S7
Especicaciones ..................................................................S8-9
Instalación ............................................................................. S10
Controles e instrumentos... ............................................. S11-14
Servicio..............................................................................S15-17
Operación..........................................................................S15-16
Batería.................................................................................... S17
Introduction........................................................................... F3-1
Introduction.............................................................................. F3
Symboles................................................................................. F4
Sécurité & Précautions......................................................... F5-6
Méthodes pratiques de sécurité .............................................. F7
Caractéristiques ................................................................... F8-9
Préparation............................................................................ F10
Commandes & Instruments ............................................. F12-15
Service courant................................................................. F16-18
Fonctionnement................................................................ F16-17
Batterie .................................................................................. F18
Autres ..................................................................................... F19
Declaration of Conformity - Déclaration de conformité.... F19-24
Warranty- Garantia -Garantie ......................................................
1
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
WARNING
Failure to follow cautious operating practices can re-
sult in serious injury to the operator or other persons.
The owner must understand these instructions, and
must allow only trained persons who understand these
instructions to operate this vehicle.
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warning.ca.gov
INTRODUCTION
Thank you for purchasing a Smithco product.
Read this manual and all other manuals pertaining to the Sweeper carefully as they contain safety, operating,
assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides
are from the operator’s seat, facing forward.
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering
parts. The serial number plate on the Sweep Star 60 is located on the left front main frame, in front of the
engine. Refer to engine manual for placement of engine serial number.
For product and accessory information, help nding a dealer, or to register your procuct please contact us at
www.Smithco.com.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
For easy access record your Serial and Model numbers here.
2
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
SYMBOLS
20° MAX
Read Operator’s
Manual
Engine Stop Engine Start Engine Run Engine Oil
Water
Temperature RPM Gasoline Diesel Glow Plug
Hour Meter Hand Throttle Choke Hydraulic
Oil Level
Ground Speed
Park Brake Park Brake
Release
Lift Arm
Slow
Moving Parts Pinch Point Hydraulic Fluid
Penetration
Warning
Danger
Caution
Fast
Rollover
Danger
Hot Surface
Headlamp Seat Belt
No Riders
Blower
3
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
SAFETY
Read and understand this manual and all safety signs before operating and maintaining. Review the safety
instructions and precautions annually.
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL
YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF
OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriate signal word for each has been selected using the following guidelines:
DANGER: Red. Indicates an imminently hazardous
situation that, if not avoided, will result in death or serious
injury. This signal word is to be limited to the most ex-
treme situations typically for machine components which,
for functional purposes, cannot be guarded.
WARNING: Orange. Indicates a potentially hazardous
situation that, if not avoided, could result in death or seri-
ous injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION: Yellow. Indicates a potentially hazardous
situation that, if not avoided, may result in minor or mod-
erate injury. It may also be used to alert against unsafe
practices.
IMPORTANT: Blue. Indicates procedures which should
be
followed to avoid damage to the machine.
4
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
SAFETY PRECAUTIONS
Connecting battery cables to the wrong post could result in personal injury
and/or damage to electrical system. Make sure battery and cables do not
interfere or rub on any moving part. Connect red positive (+) cable to battery
rst. When disconnecting remove black negative (-) cable rst.
Fuel is ammable. Caution must be used when storing or handling it. Do not
ll fuel tank while engine is running or in an enclosed area. Fumes are explo-
sive and dangerous to inhale. DO NOT SMOKE while lling fuel tank. DO NOT
OVERFILL.
Before servicing or making adjustments to machine, stop engine and remove
key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
Battery Electrolyte is an acidic solution and should be handled with care. If
electrolyte is splashed on any part of your body, ush all contact areas imme-
diately with liberal amounts of water. Get medical attention immediately.
Use of booster battery and jumper cables. Particular care should be used
when connecting a booster battery. Use proper polarity in order to prevent
sparks. Safety Precautions.
REMEMBER: If Safety Signs have been damaged, removed, become illegible
or parts replaced without decals, new decals must be applied. New decals are
available from your authorized distributor or factory.
Do not lift reel head while engage. Disengage reel before lifting or lowering.
5
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
SAFE PRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine (engine, accessories
and attachments).
2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions.
Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate
the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and
feet. Operate the machine only in daylight or in good articial light.
5. Inspect the area where the equipment will be used. Beware of overhead obstructions and underground obstacles.
Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective
devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventila-
tion.
9. Fuel is highly ammable, handle with care.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. After engine has started, machine must not move. If movement is evident, the neutral mechanism is not adjusted
correctly. Shut engine o and readjust so the machine does not move when in neutral position.
13. Never use your hands to search for oil leaks. Hydraulic uid under pressure can penetrate the skin and cause seri-
ous injury.
14. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not operate on a slope greater than 10°. Pay careful attention to the inclinometer on you machine.
C. Do not stop or start suddenly on sloped surfaces.
D. Reduce speed on slopes and in all turns. Use caution when changing directions on all surfaces.
E. Do not change directions of travel on any slope.
F. Do not operate debris hopper lift or tailgate while on slopes.
G. Stay alert for holes in the terrain and other hidden hazards.
15. Before leaving operator’s position for any reason:
A. Disengage all drives.
B. Lower all attachments to the ground.
C. Set park brake.
D. Shut engine o and remove the ignition key.
16. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or
service the machine.
17. Keep the area of operation clear of all bystanders.
18. Never carry passengers.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.
21. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve any
pressure before removing the cap completely.
These machines are intended for operation by well trained persons performing professional maintenance on golf
courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the
suitability for any task is expressed or implied.
6
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
SPECIFICATIONS FOR SWEEP STAR 60 GAS & DIESEL
WEIGHTS AND DIMENSIONS
Length 129" (328 cm)
Width 74.5" (179 cm)
Height with Hopper Down 82" (208 cm)
Height with Hopper Up 127" (323 cm)
Wheel Base 68.5" (174 cm)
Weight 2200 lbs (998 kg)
ROLL OVER PROTECTION BAR
Standard on all Machines
SOUND LEVEL GAS ENGINE DIESEL ENGINE
At ear level 92 dB 98 dB
At 3 ft (0.914 m) 86 dB 96 dB
At 30 ft (9.14 m) 64 dB 74 dB
ENGINE GAS DIESEL
Make Briggs & Stratton Kubota
Model# 543477 D 722 E3B
Type / Spec# 0175G1
Horsepower 31 Hp (23 kw) 18.8 Hp (14 kw)
Fuel Unleaded 87 Octane Gasoline Minimum
No. 2-D, S500: Low Sulfur Diesel (LSD) less than 500 ppm or 0.05 wt.%
No.2-D, S15: Ultra Low Sulfur Diesel (ULSD) less than 15 ppm or 0.0015 wt.%
Cooling System Air Cooled Liquid Cooled
Lubrication System Full Pressure Full Pressure
Alternator 20 Amp 40 Amp
Tire & Wheels Front: One 18 x 9.50 x 8 Multi-rib (20 psi; 1.4 bar)
Front tire and wheel uid lled to 50 lbs. total. 28 pints of windshield washer
uid or equivalent.
Rear: Two 24 x 13.00 x 12 Super Soft (18 psi; 1.3 bar)
Castor: 9 x 3.5 - 4 (20 psi; 1.4 bar)
SPEED
Forward Speed 0 to 12 m.p.h. (0-19 kph)
Reverse Speed 0 to 4 m.p.h. (0-6 kph)
BATTERY Automotive type 45 -12 volt
BCI Group Size 45
Cold Cranking Amps 480 minimum
Ground Terminal Polarity Negative (-)
Maximum Length 9" (23 cm)
Maximum Width 5.38" (14 cm)
Maximum Height 9" (23 cm)
FLUID CAPACITY
Crankcase Oil See Engine Manual See Engine Manual
Fuel 6 gallons (22,7 liters) 5 gallon (19 liters)
Hydraulic Fluid 5 gallon (19 liters) 5 gallon (19 liters)
Cooling 1 gallon (3.8 liters)
Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
7
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
SPECIFICATIONS FOR SWEEP STAR 48 HIGH LIFT
WEIGHTS AND DIMENSIONS HIGH LIFT
Length 121" (307 cm)
Width 60" (153 cm)
Height with Hopper Down 63" (160 cm)
Height with Hopper Up 126" (320 cm)
Wheel Base 70" (179 cm)
Weight 1900 lb (862 kg)
SOUND LEVEL
At ear level 90 dB
ENGINE
Make Briggs & Stratton
Model# 356447
Type / Spec# 0263G1
Horsepower 18 Hp (13kW)
Fuel Unleaded 87 Octane Gasoline Minimum
Cooling System Air Cooled
Lubrication System Full Pressure
Alternator 16 Amp
WHEELS & TIRE Front: One 18 x 9.50 x 8 Multi-rib (20 psi (1.4 bar))
Rear: Two 22 x 11.00 - 10 4-ply (20 psi (1.4 bar))
Castor: 9 x 3.50 - 4 (20 psi (1.4 bar))
SPEED
Forward Speed 0 to 10 m.p.h. (0-16 kph)
Reverse Speed 0 to 4 m.p.h. (0-6 kph)
BATTERY Automotive IBS type 45-12 volt
BCI Group Size 45
Cold Cranking Amps 480 minimum
Ground Terminal Polarity Negative (-)
Maximum Length 9" (23 cm)
Maximum Width 5.38" (14 cm)
Maximum Height 9" (23 cm)
FLUID CAPACITY
Crankcase Oil See Engine Manual
Fuel 6 gallon (22,7 liters)
Hydraulic Fluid 5 gallon (19 liters)
Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
8
English
PARTS MANUALS AVAILABLE ONLINE AT smithco.com
SETUP
The Sweep Star arrives from Smithco setup and ready for service.
1. Set park brake.
2. Check the tire pressure. Sweep Star 60: The front tire and castor wheels are 20 psi (1.4 bar) and the
rear tires are 18 psi (1.3 bar). Sweep Star 48: All tires and castor wheels are 20 psi (1.4 bar). All are
maximum pressures.
3. Check the installation of the battery, which is located
below the seat. This is a negative grounding system.
Connecting battery cables to the wrong post could result
in personal injury and/or damage
to the electrical system. Make
sure battery and cables do not
interfere or rub on any moving
part. Connect the red positive(+) cable (A) to the
battery rst. When disconnecting remove the
black negative(-) cable (B) rst.
4. Check the engine oil and add as necessary. The dip
stick is located under the seat directly behind the control
panel. Oil ll is located on top of valve cover, use SAE 10W-40 API Service SJ or higher motor oil. DO
NOT OVERFILL.
5. Fill fuel tank, located on right side, with Unleaded 87 Octane gasoline (minimum) for gas machines
and No.1-D or No. 2-D, S500: Low Sulfur Diesel (LSD) less than 500 ppm or 0.05 wt.%; or No1-D or
No.2-D, S15: Ultra Low Sulfur Diesel (ULSD) less than 15 ppm or 0.0015 wt.%or diesel machines.
Fuel is ammable. Caution must be used when storing or handling it. Do not
ll fuel tank while engine is running or in an enclosed area. Fumes are explo-
sive and dangerous to inhale. DO NOT SMOKE while lling the fuel tank. DO
NOT OVERFILL.
6. Check hydraulic uid level in tank. Remove cap and add SAE 10W-40 API Service SJ or higher motor
oil if necessary. Fluid level should be about 2"-21/2" (5 - 6.4 cm) from the top of the tank when cold.
7. Machine should be greased before starting. See Maintenance part of manual.
8. Read operating instructions before starting.
This manual suits for next models
5
Table of contents
Languages:
Other Smithco Blower manuals
Smithco
Smithco Sweep Star V62 User manual
Smithco
Smithco 76-000-F Quick start guide
Smithco
Smithco Sweep Star 60 User manual
Smithco
Smithco SWEEP STAR P48HE Quick start guide
Smithco
Smithco 76-000-D Quick start guide
Smithco
Smithco SweepStar 60 Quick start guide
Smithco
Smithco BIG VAC V72 User manual
Smithco
Smithco 35HP SweepStar 60 User manual
Smithco
Smithco SweepStar 60 User manual
Smithco
Smithco SweepStar 60 76-000-D User manual
