SMC Networks VP Series User manual

3 Port Solenoid Valve/

Residual Pressure Release Valve

with Detection of Main Valve Position

Residual pressure

release valve

Residual pressure

release valve qResidual pressure

release valve q

Residual pressure

release valve w

Residual pressure

release valve w

Safety limit switch

Safety limit

switch

With Detection of

Main Valve Position

The detecting function of the main valve position detects a

mismatch between the input signal and valve operation.

Redundant system can be

constructed easily.

Redundant System

A system in which even if one part fails, the whole system

will fulfill its required function. This is usually achieved by

having dual channels of operation, such as dual valves, dual

wiring, dual guard switches etc.

VP542-X536/VP742-X536

Soft start-up

valve

Safety Standard ISO 13849-1 Certiﬁed∗2(Corresponding to Category 2 to 4)

Category 2

Category 3, 4

Dual Residual Pressure Release Valve

VP544-X538/VP744-X538

With Soft Start-up Function

VP544-X555/VP744-X555 (0.7

MPa)

VP544-X585/VP744-X585 (1.0

MPa)

Dual Residual Pressure Release Valve

VG342-X87

When the dual residual pressure release valve is

used, if one of the valves fails to operate, the

other one releases residual pressure.

SeriesVP/VG

CAT.EUS11-111Aa-UK

RoHS

∗1. Refer to page 2 for

compliant products.

∗2. Refer to page 2 for certified products.

∗1

New

2(A)

(

)

(

)

1(P)

Throttle Main valve Valve 1 Valve 2

Soft start-up

valve

Safety limit

switch

Safety limit

switch

Soft start-up

valve

Made by Rockwell Automation

Made by OMRON

Soft start-up valve: ON

Valve 1, Valve 2: ON

Output pressure P2

Time

1/2P

Soft start-up valve: OFF

Valve 1, Valve 2: ON

reaches half of P

, and

then the main valve of the

soft start-up valve turns on.

Start supplying flow ad-

justed air with the throt-

tle by energising valve

1 and valve 2.

Output Pressure (P2) vs Time Graph

The detecting function of the main valve position detects a

mismatch between the input signal and valve operation.

Category 2 Safety function can be accomplished by single channel and is automatically

checked.

Category 3 It has redundancy so there is no loss of safety function with a single failure.

The safety function must be checked before each use. An accumulation of

undetected faults can cause loss of safety function.

Category 4

It has redundancy so there is no loss of safety function with a single failure. The

safety function must be checked before each use. An accumulation of undetected

faults does not affect the safety function. (Higher DC and MTTFd than Category 3.)

Residual pressure release valve

With Detection of Main Valve Position (Category 2)

Input equipment (I): Detection equipment (sensor) of starting event

Logical operation equipment (L): Relay sequence circuit, PLC control program

Output equipment (O):

Solenoid valve, Electromagnetic switch, Output relay

Recommended valve: VP542/742-X536

Input equipment (I1, I2):

Detection equipment (sensor) of starting event

Logical operation equipment (L1, L2): Relay sequence circuit, PLC control program

Output equipment (O1, O2):

Solenoid valve, Electromagnetic switch, Output relay

Recommended valve: VP544/744-X538, VG342-X87

Output signal

Monitoring

Output signal

Input signal

Input equipment

Output equipment

OTE

Output of test result

Logical operation

equipment

Testing equipment

When the dual residual pressure release valve is used, if one of the

valves fails to operate, the other one releases residual pressure.

Redundant system can be constructed easily. (Category 3, 4)

Output signal

Monitoring

Cross monitoring

Input signal

Input equipment

Output equipment

Logical operation

equipment

Logical operation

equipment

With soft start-up function (-X555/X585)

Safety limit switch can be selected.

Safety limit switch

Main valve Rod

VP544-X538

VP542-X536

Residual pressure release valve w

∗This product is component which is a part of a safety system and safety equipment is not guaranteed by this single unit alone.

VP544-X555

VP544-X585

Residual pressure

release valve q

쐌

A function to gradually increase the initial pressure

of the pneumatic system has been added to the dual

residual pressure release valve.

쐌

Fixed oriﬁce and variable throttle are available as a throttle

for adjusting the pressure increase. (Ø 1, Ø 1.5,

Ø 2)

Conduit (VP series only) and

M12 connector (4 pin) types

are available.

M12 connector with 6 pins is

available.

qThe main valve position is detected by transferring the

main valve movement directly to the reed safety limit switch

with the rod.

wLong service life: B10d: 10 million times∗

eThe return spring releases the residual pressure securely

regardless of pressure level.

∗For VP첸-X536/X538/X555, safety limit switch made by OMRON

Highly reliable construction

3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position Series VP/VG

Safety Standard ISO 13849-1 Certiﬁed

For details about Safety Standard

ISO 13849-1, refer to “machinery

directive 2006/421EC. Safety

control system standard EN ISO

13849-1” on the SMC website

www.smc.eu.

Series Category Port

size Thread

Flow rate characteristics

C [dm3/(s·bar)]/Q [l/min (ANR)]∗1씮2 (P씮A)

5 10 15 20 25

Residual Pressure

Release Valve

VP542-X536 2

3/8" Rc,

NPT

Residual Pressure

Release Valve

VP742-X536

1/2"

Dual Residual Pressure

Release Valve

VP544-X538

3, 4

3/8" Rc,

NPT

Dual Residual Pressure

Release Valve

VP744-X538

1/2"

Dual Residual Pressure Release

Valve with Soft Start-up Function

VP544-X555/VP544-X585

3/8" Rc,

NPT

Dual Residual Pressure Release

Valve with Soft Start-up Function

VP744-X555/ VP744-X585

1/2"

Dual Residual Pressure

Release Valve

VG342-X87

3/4"

Rc,

NPT

Can be connected to Modular type

F.R.L. units.

Applicable models∗

앫VP544/744-X538

앫VP544/744-X555

앫VP544/744-X585

Page 17

∗Only port size 3/4"

Standards and Enclosure

Series Variations

Dual residual pressure

release valve with soft

start-up function

Filter regulator

(Optional

accessory)

Series

Category

Safety limit switch

manufacturer

Standards

Enclosure

Machinery Directive

2006/42/EC

CE cUL RoHS

Harmonised

standards

EN ISO 13849-1: 2008

EN ISO 13849-2: 2008

EN ISO 4414:

2010

Residual Pressure

Release Valve

VP542/742-X536

OMRON Corporation

IP65

Rockwell Automation, Inc.

Dual Residual Pressure

Release Valve

VP544/744-X538

3, 4

OMRON Corporation

IP65

Rockwell Automation, Inc.

Dual Residual Pressure Release Valve

with Soft Start-up Function

VP544/744-X555

VP544/744-X585

3, 4

OMRON Corporation

IP65

Rockwell Automation, Inc.

Dual Residual Pressure

Release Valve

VG342-X87

3, 4

OMRON Corporation ∗

IP40

Rockwell Automation, Inc.

Page 3

Page 19

∗ These values have been calculated according to ISO 6358 and indicate the ﬂow rate under standard conditions with an inlet pressure of 0.6 MPa (relative pressure)

and a pressure drop of 0.1 MPa

∗Please contact SMC for the

VP542/742-X536.

26.6/

5864

9.8/2203

8.9/2085

15.1/3637

6.5/1461

10.3/2315

5.2/1157

3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position Series VP/VG

Safety Standard ISO 13849-1 Certiﬁed

How to Order

Body

2Body ported

4Base mounted

Voltage

524 V DC

Maximum operating

pressure

X555 0.7 MPa

X585 1.0 MPa

Light/surge voltage suppressor

ZWith light/surge voltage suppressor

Series

5VP500

7VP700

Pilot

Internal pilot

RExternal pilot

Electrical entry

DDIN terminal

YDIN (EN 175301-803) terminal

∗Refer to page 18 for details about type Y.

Port size

Port size VP500 VP700

03 3/8" 앬—

04 1/2" — 앬

Thread

—Rc

NNPT

Safety limit switch/Wiring

—G 1/2 (Made by OMRON)

M12 connector (Made by OMRON)

S1 M12 connector

(Made by Rockwell Automation)

With check valve (Only external pilot)

Check

valve

Applicable

tube O.D.

Thread

Rc G NPT

—None — 앬앬앬

AYes Ø 6 앬——

BØ 1/4∗——앬

∗For internal pilot, the symbol is nil.

∗Refer to “Piping for External Pilot Type” on page 4 for

selection of the check valve.

Throttle

—Variable throttle

10 Ø 1 ﬁxed oriﬁce

Ø 1.5 ﬁxed oriﬁce

20∗Ø 2 ﬁxed oriﬁce

∗VP700 only

3 Port Solenoid Valve/Residual Pressure Release

Valve with Detection of Main Valve Position

VP-X536, X538, X555, X585

X536

X538

X555

25A–VP첸4 첸첸

–

5DZ1

–

첸첸첸 – 첸첸첸 –

Series Compatible with Secondary Batteries

Made to Order

For details about 25A-, please consult SMC.

Secondary battery compatible

Dual residual pressure release valve

Dual residual pressure release

valve with soft start-up function

Residual pressure release valve

5 ZR

X536

X538

X555VP

How to Order

Note) Electrical entry can be selected only for D type.

Check valve type is available only when the thread

type is Rc.

Safety Standard ISO 13849-1 Certiﬁed

Fill in according to How to Order above.

∗Refer to page 2 for

compliant products.

∗

X536

Model

VP첸42-X536

VP첸44-X538

VP첸44-X555

VP첸42R-X536

VP첸44R-X538

VP첸44R-X555

VP첸44-X585 VP첸44R-X585

Fluid Air

Type of actuation N.C. (Spring return)

Operation Internal pilot External pilot Internal pilot External pilot

Operating pressure range 0.25 to 0.7 MPa 0.25 to 1.0 MPa

External pilot pressure —

0.25 to 0.7 MPa (Same as operating pressure)

Maximum operating frequency

30 times/minute

Minimum operating frequency

1 time/week

Operating and ambient temperature

-10 to 50 °C (No freezing)

Ambient humidity 20 to 90 %RH (No condensation)

Manual override None

Pilot exhaust Individual exhaust

Lubrication Not required

Mounting orientation Unrestricted

Impact/Vibration resistance

150/30 m/s2

Enclosure IP65

Operating environment Indoors

B10d (MTTFd calculation)

10000000 times (for the safety limit switch made by OMRON)

1000000 times (for the safety limit switch made by Rockwell Automation)

1000000 times

Internal Pilot Type

Caution

Valve may not operate properly when air sup-

ply to P port is not adequate and the supply

pressure to the valve is lower than 0.25 MPa,

the minimum operating pressure. Be careful

with insufﬁcient supply pressure.

Piping for External Pilot Type

Caution

The product may not operate when the external pilot

pressure is insufﬁcient due to simultaneous opera-

tion or restricted air piping. In this case, use the

check valve (AKH series) with the external pilot port,

change the piping size or adjust the set pressure to

provide a constant pressure of 0.25 MPa or more.

Valve Speciﬁcations

Series

Flow rate characteristics Weight

[g]

1씮2 (P씮A) 2씮3 (A씮R)

C [dm

/(s·bar)]

bCv

Q [l/min (ANR)]

∗

C [dm

/(s·bar)]

bCv

Q [l/min (ANR)]

∗

VP542-X536 8.9 0.16 2.2 2085 8.9 0.20 2.1 2132 350

VP742-X536 15.1 0.21 3.6 3637 15.3 0.22 3.7 3707 590

VP544-X538 6.5 0.08 1.3 1461 6.7 0.10 1.3 1521 930

VP744-X538 10.3 0.08 2.3 2315 9.7 0.08 2.1 2180 1510

VP544-X555

VP544-X585 5.2 0.06 1.1 1157 6.7 0.10 1.3 1521 1105

VP744-X555

VP744-X585 9.8 0.08 2.1 2203 9.7 0.08 2.1 2180 2000

Flow Rate Characteristics / Weight

Electrical entry

DIN terminal

Rated voltage 24 V DC

Allowable voltage ﬂuctuation

±10 %

Power consumption

0.45 W

Surge voltage suppressor

Varistor

Indicator LED

Manufacturer OMRON

Rockwell Automation

Electrical wiring

G 1/2, M12 connector

M12 connector

Contact resistance

25 mΩor less 50 mΩor less

Min. applicable load

5 V DC, 1 mA (Load resistance) 5 V DC, 5 mA (Load resistance)

Max. voltage 24 V DC

Max. load current

50 mA

Max. load inductance

0.5 H

Insulation voltage

300 V 600 V

Protection against electric shock

Class II (EN60947-5-1: 2004)

Solenoid Speciﬁcations

Safety Limit Switch Speciﬁcations

Needle Valve / Flow Rate Characteristics (VP544/744-X555)

600

500

400

300

200

100

00 0.5 1 1.5 2 2.5 3 3.5 4

Number of needle rotations (Turns)

Flow rate [l/min (ANR)]

0.25 MPa

0.7 MPa

Ø 2Ø 1.5Ø 1

0.5 MPa

∗ These values have been calculated according to ISO 6358 and indicate the ﬂow rate under standard

conditions with an inlet pressure of 0.6 MPa (relative pressure) and a pressure drop of 0.1 MPa

Safety Standard ISO 13849-1 Certiﬁed

3 Port Solenoid Valve/

Residual Pressure Release Valve with Detection of Main Valve Position

VP-X536, X538, X555, X585

VP500/700

X536X538

VG342

X87

Specific Product

Precautions

SymbolsSymbols

Specific Product

Precautions

Optional

Accessories

X555

X585

3(R)

1(P) 1(P) 1(P)

3(R)1(P)

2(A)

(31)

(11)

(32)

(12)

3(R)1(P)

2(A)

(31)

(11)

(32)

(12)

3(R)1(P)

2(A)

(31)

(11)

(32)

(12)

3(R)

2(A)

(31)

(11)

(32)

(12)

(31)

(11)

(32)

(12)

(31)

(11)

(32)

(12)

3(R)

2(A)

(31)

(11)

(32)

(12)

3(R)

2(A)

(31)

(11)

(32)

(12)

3(R)

(31)

(11)

(32)

(12)

3(R)

(31)

(11)

(32)

(12)

3(R)

(31)

(11)

(32)

(12)

2(A)

3(R)

(31)

(11)

(32)

(12)

(31)

(11)

(32)

(12)

2(A)

3(R)

(31)

(11)

(32)

(12)

(31)

(11)

(32)

(12)

2(A)

Safety limit switch terminal [N.C.]

M12 connector pin number

G 1/2 terminal number

Symbols

Terminal/Pin Numbers (Built-in switch 2N.C.)Symbol

VP544(R)/744(R)-X538

VP544(R)/744(R)-X555

VP544(R)/744(R)-X585

M12 connector

pin number

Wiring speciﬁcation

;

G 1/2

terminal number

Wiring speciﬁcation

(11)

3231

(12)

(31)

(32)

VP542(R)/742(R)-X536

Made by

OMRON

Safety limit switch

Internal pilot

External pilot

External pilot/With check valve

;

(32)

(12)

(31)

(11)

VP-X536, X538, X555, X585

3(R)

wqe

ytr

3(R)1(P)

2(A)

wqe

ytr

3(R)

2(A)

wqe

ytr

3(R)

wqe

ytr

3(R)1(P)

2(A)

wqe

ytr

3(R)1(P)

2(A)

wqe

ytr

3(R)

2(A)

wqe

ytr

3(R)

wqe

ytr

3(R)

2(A)

wqe

ytr

3(R)

wqe

ytr

wqe

ytr

1(P)

1(P) 1(P) 1(P)

2(A)

3(R)

wqe

ytr

wqe

ytr

1(P)

2(A)

3(R)

wqe

ytr

wqe

ytr

1(P)

2(A)

Safety limit switch terminal [N.C.]

M12 connector pin number

Symbols

VP544(R)/744(R)-X538

Pin Numbers (Built-in switch 3N.C.)

M12 connector

pin number

Wiring speciﬁcation

;

Internal pilot

External pilot

External pilot/With check valve

@:.

B=;

VP542(R)/742(R)-X536

Made by

Rockwell Automation

Safety limit switch

Symbol

VP544(R)/744(R)-X555

VP544(R)/744(R)-X585

Safety Standard ISO 13849-1 Certiﬁed

3 Port Solenoid Valve/

Residual Pressure Release Valve with Detection of Main Valve Position

VP-X536, X538, X555, X585

VP500/700

X536X538

VG342

X87

Specific Product

Precautions

SymbolsSymbols

Specific Product

Precautions

Optional

Accessories

X555

X585

4.5

(Max. 10)

3.5 7

117.754.9

30.7

2 x Ø 4.2

(For mounting)

216.1

133.2

22.1

25.2

70.8

63.3

31.5

216.7

131.7

23.5

3/8"

[1(P), 3(R) port]

Vent port

(Ø 6.2)

M12 connector

2 x Ø 4.2

(For mounting)

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

(31.5)

(Distance between ports)

Applicable cable O.D.

Ø 3.5 to Ø 7

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

3/8"

[2(A) port]

(22.9)

(With check valve)

4.5

(25.7)

(Max. 10)

3.5 7

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

312 x Ø 4.2

(For mounting)

201.8

118.9

G 1/2

(14)202.4

117.4

23.5

70.8

63.3

31.5

Applicable cable O.D.

Ø 3.5 to Ø 7

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31

(M12 connector)

2 x Ø 4.2

(For mounting)

103.454.9

30.7

Vent port

(Ø 6.2)

3/8"

[1(P), 3(R) port]

22.1

(31.5)

(Distance between ports)

3/8"

[2(A) port]

(M12 connector)

(22.9)

(With check valve)

Dimensions

VP542(R)-5D

YZ1-03쏔-쏔-X536

VP542(R)-5D

YZ1-03쏔-M쏔-X536

VP542(R)-5D

YZ1-03쏔-S1쏔-X536

Residual Pressure Release Valve (-X536)

Made by

OMRON

Safety limit switch

Made by

Rockwell Automation

Safety limit switch

;Pin

number

View A

For M12 connector

View A

M12 connector

;

number

VP-X536

4.5

7.5

44.5

(Max. 10) 224.2

108.4

56.5

224.8

128.931 (14)

9.4 38.5

88.8

81.3

107.973.5

(34.7)

G 1/2

Ø 5.2

(For mounting)

Applicable cable O.D.

Ø 3.5 to Ø 7

Vent port

(Ø 6.2)

1/2"

[1(P), 3(R) port]

(43)

(Distance between ports)

3.5

20.5

Ø 5.2

(For mounting)

333.5

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

1/2"

[2(A) port]

(22.9)

(With check valve)

(M12 connector)

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31

(M12 connector)

88.8

81.3

Applicable cable O.D.

Ø 3.5 to Ø 7

9.4 38.5

4.5

(Max. 10)

7.5

2 x Ø 5.2

(For mounting)

56.5

2 x Ø 5.2

(For mounting)

73.5

Vent port

(Ø 6.2)

1/2"

[1(P), 3(R) port]

(43)

(Distance between ports)

34.2

238.5

143.2

239.1

143.231

122.2

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

1/2"

[2(A) port]

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

(22.9)

(With check valve)

M12 connector

Dimensions

VP742(R)-5D

YZ1-04쏔-쏔-X536

VP742(R)-5D

YZ1-04쏔-M쏔-X536

VP742(R)-5D

YZ1-04쏔-S1쏔-X536

Residual Pressure Release Valve (-X536)

View A

For M12 connector

;Pin

number

View A

M12 connector

;

number

Made by

OMRON

Safety limit switch

Made by

Rockwell Automation

Safety limit switch

Safety Standard ISO 13849-1 Certiﬁed

3 Port Solenoid Valve/

Residual Pressure Release Valve with Detection of Main Valve Position

VP-X536

VP500/700

X536X538

VG342

X87

Specific Product

Precautions

SymbolsSymbols

Specific Product

Precautions

Optional

Accessories

X555

X585

11.3

97.3

29 33.5

Applicable cable O.D.

Ø 3.5 to Ø 7

28.53/8"

[2(A) port]

17.5

91.5

75.5

547

2 x Ø 5.2

(For mounting)

(Max. 10)

Channel 2

Channel 1

201.8 (14)

(90.4)

17.5

28.5

104.8

Vent port

(Ø 6.2)

112 90.4

62.5

17.5

28.2

2 x 3/8"

[3(R) port]

(59.7)

G 1/2

3/8"

[1(P) port]

(22.9)

(With check valve)

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31 (M12 connector)

(M12 connector)

Dimensions

VP544(R)-5D

YZ1-03쏔-쏔-X538

VP544(R)-5D

YZ1-03쏔-M쏔-X538

Dual Residual Pressure Release Valve (-X538)

View A

For M12 connector

;Pin

number

Made by

OMRON

Safety limit switch

VP-X538

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