SkyWave IDP-782 Installation instructions

IDP-782

Hardware Guide

T213, Version .10

Nov 2014

IDP-782 - Hardware Guide

T213, Version .10 ii © SkyWave Proprietary

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IDP-782 - Hardware Guide

TABLE OF CONTENTS

Legal Notice....................................................................................................................................ii

Contact Information......................................................................................................................ii

List of Figures............................................................................................................................... vi

List of Tables................................................................................................................................ vii

Preface........................................................................................................................................... ix

Purpose ........................................................................................................................................ ix

Audience...................................................................................................................................... ix

Errata Sheet.................................................................................................................................. ix

Notation ....................................................................................................................................... ix

Reference..................................................................................................................................... ix

Safety Disclaimer.......................................................................................................................... x

Safety Precautions......................................................................................................................... x

Installation Warning ..................................................................................................................... x

Installer Responsibility................................................................................................................. x

Limited Liability.......................................................................................................................... xi

Warranty...................................................................................................................................... xi

User Serviceable Parts................................................................................................................ xii

1Product Overview ............................................................................................................... 1

1.1 Overview of the Messaging System................................................................................... 2

1.2 Terminal............................................................................................................................. 3

1.3 Terminal Key Features and Benefits.................................................................................. 4

1.4 Terminal Components........................................................................................................ 4

1.4.1 Transceiver Unit ............................................................................................................ 4

1.4.2 Cellular Antenna............................................................................................................ 6

1.4.3 IDP Standard Satellite Antenna..................................................................................... 7

1.4.3.1 Satellite Antenna Assembly ................................................................................................. 7

1.5 Pass-Through Mode ........................................................................................................... 8

2Compliance.......................................................................................................................... 9

3Specifications..................................................................................................................... 10

3.1 Temperature...................................................................................................................... 10

3.2 Electrical........................................................................................................................... 10

3.2.1 Input Range.................................................................................................................. 10

3.2.2 Power Consumption..................................................................................................... 11

3.2.2.1 Accelerometer Power Consumption....................................................................................12

3.2.3 Load Dump Protection................................................................................................. 12

3.2.4 Inrush Currents ............................................................................................................ 12

3.2.5 Cellular Antenna.......................................................................................................... 12

3.2.6 SIM Holders................................................................................................................. 13

3.3 Connectors........................................................................................................................ 13

3.4 Terminal Connector Layout ............................................................................................. 13

3.4.1 Connector Pin Assignment .......................................................................................... 14

3.4.2 Input/Output Interface Specifications.......................................................................... 15

3.4.2.1 Digital Input ........................................................................................................................15

3.4.2.2 Digital Output......................................................................................................................16

IDP-782 - Hardware Guide

T213, Version .10 iv © SkyWave Proprietary

3.4.2.3 Analog Input........................................................................................................................17

3.4.2.4 Open Drain Outputs ............................................................................................................18

3.4.2.5 Pass-Through Mode ............................................................................................................19

3.5 Serial Interfaces................................................................................................................ 19

3.5.1 CAN............................................................................................................................. 19

3.5.2 RS-485......................................................................................................................... 20

3.5.3 RS-232......................................................................................................................... 20

3.5.4 iButton Reader............................................................................................................. 21

3.5.5 USB.............................................................................................................................. 21

3.6 RF Specifications ............................................................................................................. 22

3.6.1 Standard Antenna......................................................................................................... 22

3.6.2 Low Elevation Antenna ............................................................................................... 22

3.7 GPS/GLONASS............................................................................................................... 22

3.8 Memory............................................................................................................................ 23

3.9 Environmental.................................................................................................................. 23

3.10 Sensors ............................................................................................................................. 24

3.10.1 Temperature Sensor..................................................................................................... 24

3.10.2 Accelerometer.............................................................................................................. 24

3.11 IDP-782 GPRS - Cellular Module.................................................................................... 25

3.12 IDP-782 HSPA - Cellular Module ................................................................................... 25

3.13 Mechanical....................................................................................................................... 26

3.13.1 Transceiver................................................................................................................... 26

3.13.2 Cellular Antenna.......................................................................................................... 26

3.13.3 Satellite Antenna.......................................................................................................... 27

3.13.3.1 Standard Antenna................................................................................................................27

3.13.3.2 Low Elevation Antenna.......................................................................................................28

4Installation......................................................................................................................... 29

4.1 Getting Started.................................................................................................................. 29

4.2 Prepare for the Installation............................................................................................... 29

4.2.1 Shipping Box Contents................................................................................................ 29

4.2.2 Additional Materials .................................................................................................... 29

4.2.3 Required Tools............................................................................................................. 30

4.2.4 Mobile Identification ................................................................................................... 30

4.2.5 Activate the Terminal .................................................................................................. 30

4.3 Determine a Suitable Mounting Location ........................................................................ 32

4.3.1 Standard Antenna Mounting Guidelines...................................................................... 33

4.3.2 Cellular Antenna Mounting Guidelines....................................................................... 33

4.4 Mount the Terminal.......................................................................................................... 34

4.4.1 Install the SIM Card..................................................................................................... 34

4.4.1.1 LED Location and Operation ..............................................................................................36

4.4.1.2 LED User Control ...............................................................................................................37

4.4.2 Determine Terminal Orientation for Accelerometer Use ............................................ 38

4.4.3 Drill Mounting Holes for the Transceiver Unit (optional)........................................... 38

4.5 Mount the Antennas ......................................................................................................... 39

4.5.1 Screw Mount................................................................................................................ 39

4.5.2 Adhesive Mount........................................................................................................... 40

4.5.2.1 Silicone Side Connector Mount ..........................................................................................41

4.5.2.2 Silicone Bottom Connector Mount......................................................................................42

4.5.3 Cellular Antenna.......................................................................................................... 45

4.6 Route the Main Cable....................................................................................................... 46

4.6.1 Protect the Cables and Cable Connectors.................................................................... 47

IDP-782 - Hardware Guide

4.7 Connect to Power ............................................................................................................. 47

4.7.1 CAN bus Connection................................................................................................... 48

4.8 Connect the Cables........................................................................................................... 48

4.8.1 Connect the Cables ...................................................................................................... 48

4.8.1.1 Disconnect the FAKRA Connector.....................................................................................50

4.9 Register the Terminal....................................................................................................... 50

4.10 Application Programming Interface................................................................................. 50

4.11 Cleaning Instructions........................................................................................................ 51

5Troubleshooting the Terminal......................................................................................... 52

5.1 Terminal Does Not Register or Report............................................................................. 52

APPENDIX A Order Part Numbers....................................................................................... 53

APPENDIX B Activation Information................................................................................... 54

APPENDIX C Satellite Antenna Dimensions ........................................................................ 55

APPENDIX D FAKRA Connector Antenna.......................................................................... 56

APPENDIX E Mating Cable Assembly Instructions ............................................................ 59

Mating Connector and Terminal Pins Part Numbers.................................................................. 59

Electrical Pin Assignments......................................................................................................... 59

Cable Selection........................................................................................................................... 59

Revision History .......................................................................................................................... 63

Acronyms/Glossary..................................................................................................................... 64

Index… ......................................................................................................................................... 65

IDP-782 - Hardware Guide

T213, Version .10 vi © SkyWave Proprietary

List of Figures

Figure 1 IDP-782.......................................................................................................................... 1

Figure 2 System Architecture....................................................................................................... 3

Figure 3 Transceiver..................................................................................................................... 5

Figure 4 Connector Positioning.................................................................................................... 5

Figure 5 Dual SIM Access Door.................................................................................................. 6

Figure 6 LEDs.............................................................................................................................. 6

Figure 7 Cellular Antenna............................................................................................................ 7

Figure 8 Standard Satellite Antenna............................................................................................. 7

Figure 9 Low Elevation Satellite Antenna................................................................................... 8

Figure 10 Transceiver View of Connector................................................................................. 14

Figure 11 Digital Input............................................................................................................... 15

Figure 12 Digital Output............................................................................................................ 16

Figure 13 Analog Input.............................................................................................................. 17

Figure 14 Open Drain Outputs................................................................................................... 18

Figure 15 Pass-Through Mode Signals...................................................................................... 19

Figure 16 Satellite Antenna (standard and low elevation) - Bottom View (mm)...................... 27

Figure 17 Low Elevation Antenna Height Dimensions (mm)................................................... 28

Figure 18 Mobile ID Location................................................................................................... 30

Figure 19 Manage Terminals..................................................................................................... 31

Figure 20 Sample Activation Report ......................................................................................... 31

Figure 21 Antenna Cable Bend Radius...................................................................................... 33

Figure 22 Remove SIM Card Door............................................................................................ 34

Figure 23 Remove an Existing SIM Card.................................................................................. 35

Figure 24 Sample SIM Card Orientation................................................................................... 35

Figure 25 SIM Card Installed .................................................................................................... 35

Figure 26 SIM Card Holders...................................................................................................... 35

Figure 27 LED Location............................................................................................................ 36

Figure 28 Power On Sequence................................................................................................... 36

Figure 29 Terminal Booting Sequence ...................................................................................... 36

Figure 30 Accelerometer and Terminal Orientation.................................................................. 38

Figure 31 Mounting Flange ....................................................................................................... 39

Figure 32 Air Vent Feature........................................................................................................ 40

Figure 33 Air Vent Feature........................................................................................................ 41

Figure 34 Apply Silicone to Antenna ........................................................................................ 42

Figure 35 Weight on the Antenna.............................................................................................. 42

Figure 36 Drill Mounting Hole.................................................................................................. 43

Figure 37 Attach Cable to Terminal .......................................................................................... 43

Figure 38 Apply Silicone to Hole in Asset................................................................................ 44

Figure 39 Apply Silicone to Terminal ....................................................................................... 45

Figure 40 Weight on the Antenna.............................................................................................. 45

Figure 41 Sample Cellular Mounting Locations –automobile example ................................... 46

Figure 42 Sample Cable Placement in a Vehicle Cab ............................................................... 46

Figure 43 Cable Management.................................................................................................... 47

IDP-782 - Hardware Guide

Figure 44 Connect the Satellite Antenna ................................................................................... 49

Figure 45 Connect the Cellular Antenna ................................................................................... 49

Figure 46 Disconnecting the FAKRA Connector from the Transceiver Unit............................ 50

Figure 47 Disconnecting the FAKRA Connector from the Terminal........................................ 56

Figure 48 Locking Clip and Plastic Housing............................................................................. 56

Figure 49 Cable without Housing.............................................................................................. 57

Figure 50 Locking Clip (removed) and Plastic Housing ........................................................... 57

Figure 51 Connector Parts ......................................................................................................... 57

Figure 52 Strip the Cable........................................................................................................... 57

Figure 53 Insert Inner Conductor............................................................................................... 58

Figure 54 Insert Main Body....................................................................................................... 58

Figure 55 Slide Ferrule .............................................................................................................. 58

Figure 56 Main Body and Plastic Housing................................................................................ 58

Figure 57 Transceiver Electrical Mating Connector Pins (front view)...................................... 59

Figure 58 Mating Connector Electrical Cable (front view)....................................................... 59

Figure 59 Mating Cable............................................................................................................. 61

List of Tables

Table 1 Terminal Input Currents............................................................................................... 11

Table 2 Additional Terminal Input Currents............................................................................. 12

Table 3 Electrical Pin Assignment............................................................................................ 14

Table 4 Hardware GPS and Dual GPS/GLONASS Specifications .......................................... 22

Table 5 Modem State LED Flashing Patterns........................................................................... 37

Table 6 Order Part Numbers..................................................................................................... 53

Table 7 Connector and Crimp Contact Part Numbers .............................................................. 59

Table 8 Crimping and Extraction Tools.................................................................................... 61

IDP-782 - Hardware Guide

T213, Version .10 viii © SkyWave Proprietary

THIS PAGE INTENTIONALLY LEFT BLANK

IDP-782 - Hardware Guide

Preface

Purpose

This document is as an overview of the installation procedures and hardware

characteristics and specifications for the IDP-782 satellite-cellular terminal.

Audience

This document is for technical readers. It provides information to ensure successful

installation and operation of IDP-782 satellite-cellular terminal.

Errata Sheet

Refer to the SkyWave Customer Support website for a possible Errata Sheet available

after the release of this document. Always check the site for the most current

documentation releases

Notation

The IDP-782 terminal is available in two models, IDP-782 GPRS (using GPRS) and IDP-

782 HSPA (using both HSPA and GPRS). With the exception of the different cellular

modules, all IDP-782 terminals offer the same features and functionality. Throughout this

document model names IDP-782 GPRS and IDP-782 HSPA will be used when

describing the cellular characteristics of the two models.

Hardware components and hardware labels in this document may not be exactly as shown

and are subject to change without notice.

CAUTION This safety symbol warns users of possible hazards to personnel,

to equipment, or to both. It includes hazards that can cause

severe personal injury, death, or substantial property damage if

the hazard is not avoided; and hazards that can cause minor

personal injury or property damage if the hazard is not avoided.

Note: A note indicates information with no potential hazard, but the user should

make special note. A note is also used to indicate points of interest or to provide

supplementary information about a feature or task.

Numbered lists indicate a series of steps required to complete a task or function.

Bulleted lists highlight information where order or sequence is not crucial.

Reference

The content of the following documents may be useful in conjunction with this guide.

These documents are available from support.skywave.com.

[N201] IsatData Pro Gateway Web Service User Guide

[N206] MTWS Cellular Protocol

[T202] IDP Terminal API Reference

IDP-782 - Hardware Guide

[T203] IDP Modem Developer Guide

[T204] IDP Terminal User Guide

The following software tools are available from the IDP Toolkit or support.skywave.com.

Console

Safety Disclaimer

SkyWave makes no warranties, representations or guarantees that the products and

network services are suitable for any use in any hazardous environments requiring fail

safe performance (including without limitation marine safety and distress systems,

operation of nuclear facilities, aircraft navigation or communications systems, weapons

systems, air traffic control and life support services) or any other application in which the

failure of the products or network services could result in death or personal injury.

Solution Providers assume all liability associated with selling any products and network

services for any such applications, and Solution Provider will defend, indemnify, and

hold SkyWave harmless against any claims against SkyWave for loss, damage, liability,

or expense (including lawyers’ fees) arising out of or related to the sale by Solution

Providers or any Solution Provider Reseller, or the user by any end user, of any product

or network service.

Please read all cautions and warnings throughout this document.

Safety Precautions

The terminal must comply with all safety precautions relating to the operation, usage,

service and repair of the terminal. SkyWave assumes no liability for the customer’s

failure to comply with any of these precautions.

Caution warnings appear throughout this document.

Installation Warning

SkyWave recommends that this product be installed by the authorized distributor from

whom it has been purchased. By carrying out the installation of the product, the installer

assumes exclusive responsibility for, and agrees to indemnify SkyWave from, any injury

or damage of any kind arising from the installation.

Installer Responsibility

The installer is responsible for all injuries or damages arising out of or relating to any

wrongful or negligent act or omission of the installer (and/or any subcontractors) in

connection with the installation of any SkyWave product, except any such injuries or

damages arising solely from a defective SkyWave product. In addition to the liability

imposed upon the installer on the account of personal or property injury or damage,

bodily injury, including death, suffered as a result of the installer’s wrongful or negligent

installation of any SkyWave product, the installer assumes the obligation to defend,

indemnify and hold SkyWave harmless, including its directors, officers, employees,

agents and assigns, and to indemnify SkyWave, including its directors, officers,

employees, agents and assigns, from and against every damage, expense, liability or

payment arising out of or relating to such wrongful or negligent act or omission,

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