SKF THAP 030 User manual

SKF THAP 030

SKF THAP 150

Instructions for use

Mode d’emploi

Bedienungsanleitung

Instrucciones de uso

Manuale d’instruzioni

Bruksanvisning

Gebruiksaanwijzing

Instrucções de utilização

Brugervejledning

Käyttöohje

ȅįȘȖȓİȢȤȡȒıȘȢ

DISCONTINUED PRODUCT

English Français Deutsch Español Italiano Svenska Nederlands Português Dansk Suomi ǼȜȜȘȞȚțȐ

English 4

Français 12

Deutsch 20

Español 28

Italiano 36

Svenska 44

Nederlands 52

Português 60

Dansk 68

Suomi 76

ǼȜȜȘȞȚțȐ84

4SKF THAP 030/150

TABLE OF CONTENTS

EU-DECLARATION OF CONFORMITY FOR MACHINERY 5

SAFETY RECOMMENDATIONS 6

1 APPLICATION 7

2DESCRIPTION 7

3TECHNICALDATA 8

4 OPERATING INSTRUCTIONS 9

5 THAP .../SET 10

6 MAINTENANCE 10

7 SPARE PARTS THAP 030/150 11

English

SKF THAP 030/150 5

English

EU-DECLARATION OF CONFORMITY FOR MACHINERY

We, SKF Maintenance Products,

Kelvinbaan 16, 3439 MT Nieuwegein, The Netherlands,

declare that the

AIR-DRIVEN PUMP

THAP 030 / THAP 150

is designed and manufactured in accordance with the DIRECTIVE 98/37/EC

OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 22 June 1998

on the approximation of the laws of the Member States relating to

machinery.

The Netherlands, March 2006

Ebbe Malmstedt

Manager Product Development and Quality

6SKF THAP 030/150

SAFETY RECOMMENDATIONS

As high pressures constitute a potential safety risk, the following instructions

must be considered:

• The equipment should only be operated by trained personnel.

• Always follow the operating instructions.

• Check the air-driven oil pump and all accessories carefully before use. Never

use even slightly damaged components.

• The air-driven oil pumps should only be connected to a clean and dry air

supply.

• Make sure all air has been removed from the hydraulic system, before

pressurising the air-driven oil pump.

• Always use a pressure gauge.

• Always prevent the workpiece/tool from being projected upon sudden release

of pressure (e.g. by use of retaining nut).

• Never use the equipment above the stated maximum hydraulic pressure.

• Never exceed the stated maximum air pressure.

• Never use the air-driven oil pumps together with accessories, which are rated

below the maximum pressure of the air-driven oil pump.

• Use protective goggles.

• Never modify the unit.

• Use original parts only.

• Only use clean, recommended hydraulic oils

(e.g. SKF LHMF 300, LHDF 900 or similar).

• In case of any uncertainties as regards the use of the air-driven oil pump,

contact SKF.

English

SKF THAP 030/150 7

English

1APPLICATION

The THAP air-driven pumps are available in two different versions. They are used

for mounting and dismounting OK-couplings, for large pressure joints like

bearings, fly wheels, railway wheels and in many other similar applications. By

using air-driven pumps, a considerable amount of time can be saved compared to

hand operated equipment. For oil pressures higher than 150 MPa (21,750 psi),

consider using the THAP 300E.

2 DESCRIPTION

The THAP generates the high oil pressure with an air-driven hydraulic pump.

Connect only to a dry and clean air supply. The pumps are delivered ready for use

in a transport box, complete with suction hose, return hose and quick connection

couplings. They are equipped with a male G 3/4" connection, to be screwed directly

into the workpiece. As alternative, they can also be used in combination with the

appropriate SKF hydraulic accessories. Complete sets consisting of the air-driven

pump and the appropriate accessories are shown in section 5.

8SKF THAP 030/150

3TECHNICALDATA

Flow chart (air pressure 0.7 MPa)

Designation THAP 030 THAP 150

Nominal hydraulic pressure 30 MPa

(4,350 psi) 150 MPa

(21,750 psi)

Pressure ratio 1:59 1:252

Maximum air pressure 8 bar 8 bar

Volume/stroke 6.63 cm³

(0.40 in³) 1.09 cm³

(0.06 in³)

Oil outlet G 3/4” G 3/4”

Length 380 mm

(14.9 in) 330 mm

(13.0 in)

Height 190 mm

(7.5 in) 190 mm

(7.5 in)

Width 120 mm

(4.7 in) 120 mm

(4.7 in)

Weight 10 kg

(22 lb) 8 kg

(17.6 lb)

THAP 030 THAP 150

English

SKF THAP 030/150 9

English

4 OPERATING INSTRUCTIONS

1. Air connection

2. Oil inlet

3. Oil return

4. High pressure oil outlet (G 3/4")

5. Release valve

6. Air valve, start/stop of pump

7. Locking clamp

a) Connect the pump to the workpiece, directly or via a high pressure hose.

b) Close air valve (6) and connect the air line (1) the oil suction hose (2) and the

oil return hose (3).

c) Drop the free end of the oil hoses into an oil container and make sure that the

oil suction hose is well secured in the oil.

d) Make sure the release valve (5) is open and start the pump by opening the air

valve (6). Let the pump run until no air bubbles can be seen in the return hose (3).

e) Now close the release valve (5) and the pump will start injecting oil.

10 SKF THAP 030/150

5 THAP .../SET

The complete sets consist of an air driven pump and accessories, such as adapter

block, pressure gauge, high pressure hose with quick connection couplings and

connection nipples. The following sets are available:

6MAINTENANCE

• It is recommended to clean the oil suction filter regularly (which is situated

directly behind the oil inlet). If correctly used, no other maintenance is

required.

• Make sure the oil is perfectly clean, as any dirt will cause severe wear and

ultimately failure to the pump.

• SKF recommends the use of SKF Mounting Fluid LHMF 300 and SKF

Dismounting Fluid LHDF 900, for mounting and dismounting.

Designation Set contents

THAP 030/SET 1 air driven pump THAP 030

1 nipple G 3/4" (f) - G 1/4" (f) 729145

1 pressure hose (3m/9.8 ft) 729834

1 coupling 729831 A

1 nipple 729832 A

THAP 150/SET 1 air driven pump THAP 150

1 adapter block 226402

1 pressure gauge 1077589

1 nipple G 3/4" (m) - G 1/4" (f) 228027 E

1 pressure hose (3m/9.8 ft) 729834

1 coupling 729831 A

1 nipple 729832 A

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