SKF EFFP Series User manual

EFFP electrical grease feed pump





acc. to EC Dir. 2006/42/EC



Page 2

EN Notes

Masthead

These operating instructions pursuant to EC

Machinery Directive 2006/42/EC are an inte-

gral part of the described product and must be

kept for future use.

These operating instructions have been pre-

pared in accordance with the established stan-

dards and rules for technical documentation,

VDI 4500 and EN 292.

This documentation is protected by copyright.

SKF Lubrication Systems reserves all rights,

including those to the photomechanical repro-

duction, duplication, and distribution by means

of special procedures (e.g., data processing,

data media, and data networks) of this docu-

mentation in whole or in part.

Subject to changes in contents and technical

information.

Service

If you have technical questions, please contact

the following addresses:





Motzener Strasse 35/37

12277 Berlin

Germany

Tel. +49 (0)30 72002-0

Fax +49 (0)30 72002-111

www.skf.com/lubrication



2. Industriestrasse 4

68766 Hockenheim

Germany

Tel. +49 (0)62 05 27-0

Fax +49 (0)62 05 27-101

www.skf.com/lubrication

Page 3 EN

Table of contents



EFFP electrical grease feed pump 1

Information concerning EC Declaration

of Conformity and EC Declaration

of Incorporation 4

Explanation of symbols and signs 5

  

1.1 Authorized personnel 6

1.2 Electric shock hazard 7

1.3 System pressure hazard 7

1.4 Hoisting hazard 7

1.5 Pre-commissioning information 7

1.6 Replacing the grease pail 7

1.7 Intended use 8

1.8 Disclaimer of liability 8

1.9 Existing residual risks 9

  

2.1 General information 11

2.2 Selection of lubricants 11

2.3 Approved lubricants 12

2.4 Lubricants and the environment 13

2.5 Lubricant hazards 13

  

3.1 Lubrication units 14

3.2 Electronic and electrical devices 14

3.3 General notes 14

  5

4.1 Overview 15

4.2 Design of EFFP 16

4.3 Functional description of EFFP 16

  

5.1 General information 18

5.2 Assembly

5.2.1 Installing the EFFP in the upper

frame section 20

5.2.2 Installation of grease pail and

grease follower plate 21

   

 

6.1 General information 23

6.2 Note on the rating plate 24

6.3 Commissioning 25

6.4 Grease reservoir replacement 26

6.5 Signal input device for external

   

  

7.1 Temporary shutdown 27

7.2 Permanent shutdown 27

  

8.1 General information 28

8.2 Visual inspection 29

8.3 Service 29

  

 

11. Spare parts 32

 

Page 4

EC declaration of conformity following machinery directive 2006/42/EC, Annex II Part 1 A

The manufacturer— SKF Lubrication Systems Germany GmbH, Hockenheim Facilities, 2. Industriestrasse 4 Germany, - 68766 Hockenheim — hereby

declares

that the machinery

Designation: Electrical grease feed pump

Type: EFFP

Part number: 

Year of construction: See type identification plate

complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the

market.

The special technical documents were prepared following Annex VII part A of this directive. Upon justifiable request, these special technical documents can be

forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufac-

turer is the head of standardization, See manufacturer's address.

Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:

2011/65/EU RoHS II

2014/30/EU Electromagnetic compatibility | Industry

Automotive

Standard Edition Standard Edition Standard Edition Standard Edition

EN ISO 12100 2011 DIN EN 60947-5-1 2010 DIN EN 61000-6-2 2006 DIN EN 60947-5-1 2010

DIN EN 809 2012 DIN EN 61131-2 2008 Berichtigung 2011

DIN EN 60204-1 2007 Berichtigung 2009 DIN EN 61000-6-3 2011

Berichtigung 2010 DIN EN 60034-1 2011 Berichtigung 2012

DIN EN 50581 2013 DIN EN 61000-6-1 2007 DIN EN 61000-6-4 2011

Hockenheim, 2016/25/04

Jürgen Kreutzkämper

Manager R&D Germany

SKF Lubrication Business Unit

Stefan Schürmann

Manager R&D Hockenheim/Walldorf

SKF Lubrication Business Unit

EC Declaration of Conformity

Page 5 EN

Safety signal words and their meaning

Explanation of symbols

Explanation of symbols and signs





the environment, next to all safety instructions

in these operating instructions.

Please heed these instructions and proceed

with special care in such cases. Please forward

all safety instructions to other users.

Signal word meaning

Danger! Risk of serious injury or

death

Warning! Risk of damage to property

and the environment

Note! Provides additional

information

Instructions placed directly on the machines/

grease lubrication pump units, such as:

Arrow indicators

 

must be followed and kept in fully legible

condition.

You are responsible!

Please read the assembly and operating

instructions thoroughly and follow the safety

instructions.

Informational symbols

Note

Prompts an action

Used for itemizing

Refers to other facts, causes, or

consequences

Provides additional information

Environmentally correct disposal

Hazard symbols

General hazard

DIN 4844-2-W000

Electrical voltage/current

Hot surface

Danger of being drawn into machinery

DIN 4844-2-W008

DIN 4844-2-W026

BGV 8A

Slipping hazard

DIN 4844-2-W028

Page 6

The operator of the described prod-

uct must ensure that the operating

instructions are read and understood

by all persons responsible for assembly,

operation, maintenance, and repair of

the product. The operating instructions

must be kept readily available.

Note that the operating instructions

form part of the product and must

accompany the product if sold to a new

owner.

1. Safety instructions

In addition to the operating instructions,

statutory regulations and other general

regulations for accident prevention

and environmental protection must be

observed and applied.

The described product is manufactured in ac-

cordance with the generally accepted rules and

standards of industry practice and with occu-

pational safety and accident prevention regula-

tions. Risks may, however, arise from its usage

and may result in physical harm to persons or

damage to other material assets. Therefore the

product may only be used in proper technical

condition and in observance of the operating

instructions. In particular, any malfunctions

1.1 Authorized personnel

Only qualified technical personnel may install,

operate, maintain, and repair the products de-

scribed in the operating instructions. Qualified

technical personnel are persons who have

been trained, assigned, and instructed by the

operator of the final product into which the de-

scribed product is incorporated. Such persons

are familiar with the relevant standards, rules,

accident prevention regulations, and assembly

conditions as a result of their training, experi-

ence, and instruction. They are authorized to

identify and perform necessary actions while

avoiding any risks which may arise.

The definition of qualified personnel and the

prohibition against employing non-qualified

personnel are laid down in DIN VDE 0105 and

IEC 364.

1. Safety instructions

which may affect safety must be remedied

immediately.

Page 7 EN

1.2 Electric shock hazard

Electrical connections for the described prod-

uct may only be established by qualified and

trained personnel authorized to do so by the

operator, and in observance of the local elec-

trical operating conditions and local regulations

(e.g., DIN, VDE). Significant bodily injury and

property damage may result from improperly

connected products.

Danger!

Performing work on an energized

pump or product may result in serious

injury or death.

Assembly, maintenance and repair work

may only be performed on products

that have been de-energized by



supply voltage must be switched off

before opening any of the product's

components.

1.3 System pressure hazard

Lubrication systems are pressurized

during operation. Centralized lubrication

systems must therefore be depressur-

ized before starting assembly, main-

tenance or repair work, or any system



1. Safety instructions

 

The EFFP electrical grease feed pump

can be transported using a crane. Never

stand under the EFFP during transport.

Ensure that nobody is present below

the load during transport.

 

Commissioning is prohibited until these

operating instructions have been read

and understood.

Inspect the electrical grease feed pump

for external damage before each use.

When filling lubricant into the pump, make

sure the lubricant is clean. The reservoir must

be filled in good time.

 

When replacing the grease pail, ensure

that the palm grips are tightened and

have been secured against loosening

using the spring cotters; see Chapter

5.2, Assembly.

Page 8

 

The EFFP electrical grease feed pump is suit-

able for mobile use. It is used to fill lubrication

pumps or as a lubricating aid for progressive

feeder systems.

Greases up to a maximum effective flow pres-

sure of 700 mbar are supported, including

greases based on mineral oil as well as envi-

ronmentally friendly and synthetic oils and

greases.

The pump fits common grease drums (also

referred to as hobbocks) with capacities from

16 to 25 kg.

The technical data presented in Chapter 10

must be observed for intended use.

Any other usage is deemed non-compliant

with the intended use.

Hazardous materials of any kind, especially the

materials classified as hazardous by CLP

Regulation EC 1272/2008 may only be used to

fill SKF centralized lubrication systems and

components and deliv-ered and/or distributed

with the same after consulting with and re-

ceiving written approval from SKF.

The product described here is neither designed

nor approved for use in conjunction with gases,

liquefied gases, pressurized gases in solution,

vapors and such fluids whose vapor pressure

exceeds normal atmospheric pressure (1013

mbar) by more than 0.5 bar at their maximum

permissible temperature.

Unless specially indicated otherwise, products

from SKF Lubrication Systems Germany GmbH

are not approved for use in potentially explo-

sive areas as defined in the ATEX Directive

2014/34/EC.

1. Safety instructions

 

SKF Lubrication Systems shall not be respon-

sible for damages:

Caused by contaminated or unsuitable

lubricants

Caused by the installation of non-original

SKF components or SKF spare parts

Caused by inappropriate usage

 -



Resulting from improper response to mal-

functions

 

system components

Only media approved for these types of

pump units may be used. Unsuitable

media may result in pump unit failure and

potentially severe bodily injury and property

damage.

Page 9 EN

1. Safety instructions

 

Residual risk Remedy

Life cycle: Assembly

Electric shock due to defective power lead/

mains plug

• Inspect the power lead/mains plug for damage before starting the EFFP electrical grease feed

pump.

People slipping due to floor contamination

with spilled/leaked lubricant

• Exercise caution during filling.

• Promptly apply suitable agents and remove the bound leaked/spilled lubricant.

• Follow operational instructions for handling lubricants and contaminated parts.

Tearing/damage to lines when installed on

moving machine components

• If possible, do not install on moving parts; if this cannot be avoided, use flexible hose lines.

Life cycle: Commissioning/operation

Electric shock due to defective power lead/

mains plug

• Inspect the power lead/mains plug for damage before starting the EFFP.

Lubricating oil spraying out due to faulty

component fitting/line connection.

• Tighten all components by hand or using the specified torques. Use hydraulic connections and

lines suitable for the indicated pressures. These must checked for proper connection and for dam-

age prior to commissioning.

People slipping due to floor contamination

with spilled/leaked lubricant

• Exercise caution during filling.

• Promptly apply suitable agents and remove the bound leaked/spilled lubricant.

• Follow operational instructions for handling lubricants and contaminated parts.

Life cycle: Setup, retrofit

People slipping due to floor contamination

with spilled/leaked lubricant

• Exercise caution during filling.

• Promptly apply suitable agents and remove the bound leaked/spilled lubricant.

• Follow operational instructions for handling lubricants and contaminated parts.

Page 10

EN 1. Safety instructions

Residual risk Remedy

Life cycle: Malfunctions, troubleshooting

Electric shock due to defective power lead/

mains plug

• Inspect the power lead/mains plug for damage before starting the EFFP.

Electric shock from open electric motor or

active energized components

• Disconnect the mains plug (cut power) before performing any work on electrical components.

• Exercise caution when winding and unwinding the power lead and when operating the EFFP.

Strong heating of the electric motor due to a

motor jam or continuous duty

• Turn off the pump motor and let it cool down. Remedy the cause

People slipping due to floor contamination with

spilled/leaked lubricant

• Exercise caution during filling.

• Promptly apply suitable agents and remove the bound leaked/spilled lubricant.

• Follow operational instructions for handling lubricants and contaminated parts.

Life cycle: Maintenance, repair

Electric shock due to defective power lead/

mains plug

• Inspect the power lead/mains plug for damage before performing maintenance work on the EFFP.

Electric shock • Disconnect the mains plug to de-energize the EFFP and its terminal box prior to maintenance

work.

People slipping due to floor contamination with

spilled/leaked lubricant

• Exercise caution during filling.

• Promptly apply suitable agents and remove the bound leaked/spilled lubricant.

• Follow operational instructions for handling lubricants and contaminated parts.

Life cycle: Decommissioning, disposal

Environmental contamination by lubricants and

wetted parts

• Dispose of contaminated parts according to the applicable legal/company rules.

People slipping due to floor contamination with

spilled/leaked lubricant

• Exercise caution during filling.

• Promptly apply suitable agents and remove the bound leaked/spilled lubricant.

• Follow operational instructions for handling lubricants and contaminated parts.

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