SIP 03634 User manual

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,

OR SIP DIRECTLY ON:

TEL: 01509500400

EMAIL: sales@sip-group.com or technical@sip-group.com

www.sip-group.com

Ref: 120814

Please dispose of packaging for the product in a responsible

manner. It is suitable for recycling. Help to protect the

environment, take the packaging to the local amenity tip and

place into the appropriate recycling bin.

680Kg Motorcycle Jack

Please read and fully understand the instructions in this manual

before operation. Keep this manual safe for future reference.

03634

DECLARATION OF CONFORMITY

Declaration of Conformity

SIP (Industrial Products) Ltd

Gelders Hall Road

Shepshed

Loughborough

Leicestershire

LE12 9NH

England

As the manufacturer's authorised representative within the EC

declare that the

680Kg Motorcycle Jack - SIP Part No. 03634

Conforms to the requirements of the following directive/s, as indicated.

2006/42/EC Machinery Directive

Signed: …………………………………...

Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd

Date: 28/06/2014.

And The Relevant Harmonised Standard/s, including

EN 1494:2000+A1

PARTS LIST

Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.

1. Front wheel HY01-00165 15. Thumb screw HY01-00178

2. Base HY01-00166 16. Spring HY01-00179

3. Saddle unit HY01-00167 17. Washer HY01-00180

4. Lifting arm (left) HY01-00168 18. Lifting arm (right) HY01-00181

5. Nut (M8) HY01-00169 19. Release pedal HY01-00182

6. Spring washer (M8) HY01-00170 20. Bolt (M8x25) HY01-00183

7. Height lock release bar HY01-00171 21. Hydraulic ram HY01-00184

8. Clip HY01-00172 22. Shaft HY01-00185

9. Handle locking pin HY01-00173 23. Foot pedal HY01-00186

10. Frame HY01-00174 24. Rear castor HY01-00187

11. Handle HY01-00175 25. Spring HY01-00188

12. Bolt (M8x12) HY01-00176 26. Nut (M12) HY01-00087

13. Nut (M12) HY01-00087 27. Height lock bar HY01-00189

14. Locking screw HY01-00177 28. Oil fill screw HY01-00190

CONTENTS

Page No. Description

4. Safety Symbols Used Throughout This Manual

4. Safety Instructions

7. Guarantee

7. Contents & Accessories

8. Technical Specifications

9. Getting to Know Your Motorcycle Jack

10. Assembly Instructions

11. Operating Instructions

14. Maintenance

16. Troubleshooting

17. Exploded Drawing

18. Parts List

19. Declaration of Conformity

SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL

SAFETY INSTRUCTIONS

Danger / Caution: Indicates risk of personal injury and/or the possibility of

damage.

Note: Supplementary information.

IMPORTANT: Please read the following instructions carefully, failure to do

so could lead to serious personal injury and / or damage to the motor-

cycle jack.

When using your motorcycle jack, basic safety precautions should always be followed

to reduce the risk of personal injury and / or damage to the motorcycle jack or vehi-

cle.

Read all of these instructions before operating the motorcycle jack and save this user

manual for future reference.

The motorcycle jack should not be modified or used for any application other than

that for which it was designed.

The motorcycle jack was designed for safely lifting motorcycle`s or similar up to its

rated capacity of 680kg.

If you are unsure of its relative applications do not hesitate to contact us and we will

be more than happy to advise you.

Before operating the motorcycle jack always check no parts are broken, that no oil is

leaking and that no parts are missing.

Always operate the motorcycle jack safely and correctly.

KNOW YOUR MOTORCYCLE JACK: Read and understand the owner's manual and la-

bels affixed to the motorcycle jack. Learn its applications and limitations, as well as

the potential hazards specific to it.

KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors

should be kept at a safe distance from the work area; never allow untrained persons

to operate the motorcycle jack.

STAY ALERT: Always watch what you are doing and use common sense.

NEVER LEAVE THE MOTORCYCLE JACK UNATTENDED: When in use / under load.

HAVE YOUR MOTORCYCLE JACK REPAIRED BY A QUALIFIED PERSON: The motorcycle

jack is in accordance with the relevant safety requirements. Repairs should only be

carried out by a qualified person using original spare parts, otherwise this may result in

considerable danger to the user and void the warranty.

EXPLODED DRAWING

TROUBLESHOOTING

Symptom Possible Causes Corrective Action

Jack will not lower

completely.

Air in hydraulic ram.

Release valve is stuck.

Bleed the air out of the hydraulic ram.

Clean the release valve.

Jack will not lift to the full

height.

Oil level is to low.

Air in hydraulic ram.

Top up oil.

Bleed the air out of the hydraulic ram.

Slow lifting. Air in hydraulic ram.

Oil is dirty.

Bleed the air out of the hydraulic ram.

Change the oil

Jack will not lift the vehicle Excessive weight.

Oil level is low.

Check the vehicle is 680kg or less.

Refill up with oil as required.

SAFETY INSTRUCTIONS….cont

DANGER! Check that the motorcycle jack is in sound condition and good working or-

der before each use; Take immediate action to repair or replace damaged parts.

WARNING! Only operate on a level and stable surface and never use on soft ground

where the motorcycle jack is likely to “sink” whilst in operation.

NEVER STAND ON THE MOTORCYCLE JACK: The motorcycle jack is not designed for this

purpose.

DO NOT dismantle or tamper with the motorcycle jack, as this may be dangerous and

will invalidate the warranty.

ALWAYS ensure the vehicle is central on the saddle.

If a problem with the motorcycle jack is experienced or suspected stop using the

motorcycle jack immediately and contact your distributor for repair.

Do not attempt to lift a vehicle that exceeds the rated capacity of the motorcycle

jack.

Do not attempt to lift a vehicle beyond the maximum height of the motorcycle jack.

Never work on or under a loaded jack.

Regularly inspect and lubricate the motorcycle jack, ensuring that it is in good work-

ing order and condition.

Always ensure that the work area is clean and tidy, free from unrelated materials and

has adequate lighting.

When lifting / lowering a vehicle ensure a minimum distance of 0.5m between the

vehicle and static objects such as doors, walls, etc. to allow for tilting during jacking.

Ensure that no one is sitting on the vehicle before jacking.

DO NOT sit on the vehicle whilst it is supported on the jack.

Check the vehicle`s weight and recommended lifting points by referring to the vehi-

cle’s manual. Ensure that the lifting point is not corroded.

DO NOT allow the vehicle to move, or try to be started during jacking.

DO NOT start the engine when the vehicle is jacked up.

DO NOT jack a vehicle if this may result in the spillage of fuel, battery acid, or other

dangerous substances.

Check that the lifting saddle is centred and stable on the lifting point (off-centre

loads can slip).

Keep hands, limbs etc. clear of moving parts during the raising and lowering of the

vehicle.

DO NOT top-up the vehicle jack with brake fluid, or other oil types; use only hydraulic

oil.

DO NOT adjust the safety overload valve.

Ensure that there are no persons or obstructions beneath the load before lowering.

Clean and stow the vehicle jack correctly, with the ram in the down position, DO

NOT leave it extended; ensure the storage area is dry.

IMPORTANT! Ensure that you can see the lifting saddle and jacking point throughout

the jacking operation in case there is any relative movement.

Failure to follow the warnings in this manual, may result in personal injury and/or prop-

SAFETY INSTRUCTIONS….cont

Danger: Never lift a load greater than that which the jack was designed,

overloading can lead to personal injury or damage to the racing jack.

CAUTION: The warnings and cautions mentioned in this user manual can not cover all

possible conditions and situations that may occur. It must be understood by the oper-

ator that common sense and caution are factors which cannot be built into this prod-

uct, but must be applied.

erty damage.

ALWAYS use the ratchet straps to secure the vehicle to the jack.

NEVER move the jack if the vehicle is not secured with the ratchet straps.

ALWAYS use the height lock bars whilst the vehicle is raised, this will prevent the vehi-

cle dropping and causing personal injury or damage to the vehicle.

DO NOT make any modifications to the jack as this will make the jack unsafe; Any

modifications made will void your warranty.

ALWAYS check the jack prior to lifting the vehicle.

DO NOT use if the hydraulic ram is leaking oil or any damaged parts are found, have

the parts replaced before attempting to use it.

IMMEDIATELY after the vehicle is raised, ensure that both height lock bars are en-

gaged and secure.

NEVER use the straps to tow a vehicle or to suspend anything in the air, the straps

were not designed for this.

ALWAYS inspect both straps before operation, DO NOT use any strap found with cuts

or that are worn or damaged, have these replaced before operation.

DO NOT use pliers or similar to operate the ratchet lever, this could possibly damage

the ratchet mechanism and void any warranty you may have.

MAINTENANCE….cont

BLEEDING

1. Lower the lifting saddle to its lowest position.

2. Loosen the oil fill screw.

3. Pump the foot pedal up and down quickly 6-8 times, this will purge the air from

the system.

4. Check and top up the oil if required.

5. Retighten the oil fill screw.

A periodic coating of light lubricating oil to pivot points, axles and hinges will help to

prevent rust and assure that wheels, castors and pump assemblies move freely.

LUBRICATION

CLEANING

Periodically check the pump piston and ram for signs of rust or corrosion. Clean as

needed and wipe with an oily cloth.

Note: Never use sandpaper or abrasive material on these surfaces.

Note: Contact your local authority on how / where to dispose of the waste

oil.

1. Lower the lifting saddle to its lowest position.

2. Place the jack on its side and with a cross headed screwdriver, unscrew the oil

fill screw fully from the hydraulic ram and drain the old oil into a suitable con-

tainer.

3. Turn the jack on its other side and fill with fresh hydraulic oil until the oil reaches

the bottom of the threads.

4. Refit the oil fill screw.

5. Wipe away any excess oil.

6. Return the jack to its upright position.

If air gets into the hydraulic system the jack will not operate correctly and will need to

be bled. To bleed air from the hydraulic system, follow the instructions below.

OPERATING INSTRUCTIONS….cont

Caution: Take care when lowering the jack that nothing can get trapped

in the moving parts of the jack, or under the vehicle.

1. Lower the lifting saddle to its lowest position.

2. Place the jack on its side.

3. With a cross headed screwdriver, unscrew

the oil fill screw fully from the hydraulic unit.

4. Fill with SAE 5W hydraulic oil until it reaches

the bottom of the threads.

5. Refit the oil fill screw.

ADDING OIL

Note: Do not touch either the foot pedal or the release pedal when filling

with oil.

Oil fill screw

Hydraulic ram

1. Pump the foot pedal so that both height lock bars clear both ridges on either

side of the frame.

2. Pull back on the height lock release bar and push into the retaining clip to se-

cure it.

3. Press down gently on the release pedal until it reaches the lowest position.

4. Remove both ratchet straps.

5. The vehicle can now be removed.

OIL CHANGE

For the best performance and longest life, completely change the oil at least once

per year. Always dispose of hydraulic oil in accordance with local regulations.

MAINTENANCE

CONTENTS & ACCESSORIES

This SIP motorcycle jack is covered by a 12 month parts and labour warranty covering

failure due to manufacturers defects. This does not cover failure due to misuse or op-

erating the vehicle jack outside the scope of this manual - any claims deemed to be

outside the scope of the warranty may be subject to charges Including, but not lim-

ited to parts, labour and carriage costs.

This guarantee does not cover consumables such as rubber pads and oil etc.

In the unlikely event of warranty claims, contact your distributor as soon as possible.

GUARANTEE

Note: Proof of purchase will be required before any warranty can be hon-

oured.

Description Qty. Description Qty.

680Kg Vehicle Jack 1 Instruction Manual 1

Hydraulic Ram 1 Bolt (M8 x 12) 1

Handle 1 Bolt (M8 x 25) 2

Foot Pedal 1 M8 Nut 2

Height Lock Release Bar 1 M8 Spring Washer 4

Ratchet Straps 2 Handle Pin 1

TECHNICAL SPECIFICATIONS

280 mm

Height position (1)

360 mm

Height position (2)

410 mm

Height position (3)

125 mm

Folded position

Lifting Saddle

(A) - 370 mm

(B) - 340 mm

Part No. Maximum Load Capacity

03634 680 Kg

OPERATING INSTRUCTIONS….cont

LIFTING THE JACK

Note: Follow the vehicle manufacturer’s recommended guidelines for lift-

ing. Always refer to the vehicle manufacturer owner’s manual to locate

approved lifting points on the vehicle.

Note: Only operate on a level and stable surface and never use on soft

ground where the motorcycle jack is likely to “sink” whilst in operation.

1. Place the lifting saddle under the lifting points on the vehicle .

2. Use both ratchet straps to secure the vehicle to the jack.

3. Pump the foot pedal (3) until the saddle comes into contact with the lifting

points, do not start to lift the vehicle just yet.

4. Lock both rear castors by applying both castor locks (6).

5. Use the foot pedal again to start lifting the vehicle to the desired height.

6. Once at the desired height check to make sure that both height lock bars sit

tight against both ridges, if it doesn't then gently press down on the release pe-

dal (7) until it fits tightly against the ridge on both sides.

LOWERING THE JACK

Note: Always make sure both height lock bars are tight against both ridges

on either side of the frame, failure to do so will make the load unsafe and

could cause personal injury or damage to the vehicle.

Danger / Caution: Always use the supplied ratchet straps when lifting a vehicle,

failure to do so could lead to damage to the vehicle or personal injury to you or

anyone in the vicinity.

Danger / Caution: Note: Only remove the ratchet straps when the vehicle is at the jacks

lowest position, never remove the straps when the vehicle is jacked up, this will make the

vehicle unsafe and could possibly cause damage to the vehicle or personal injury to you or

anyone in the vicinity.

7. Stabilize the jack by screwing down both locking screws (5) on either side of the

jack.

OPERATING INSTRUCTIONS….cont

Supplied with the motorcycle jack are two ratchet straps (1” wide x 15ft long), to use

the ratchet straps follow the steps below

Securing a vehicle with the ratchet straps:

Place the ratchet lever in the closed position (Fig.6)

Put the other end of the strap through the spindle centre, then loop it back over

the spindle (Fig.7).

Slightly tighten the strap by ratcheting the ratchet lever back and forth for about

5 or 6 times.

Place one hook on the hook support of the frame and pass the strap over the

vehicle. Hook onto the opposite hook support.

Fully tighten the strap by ratcheting the ratchet lever back and forth until it is

tight.

When the strap is tight lock the ratchet by pushing the ratchet lever down so it is

in the closed position.

Repeat above steps for the other ratchet strap.

Closed position

Ratchet lever

Release latch

Spindle centre

Fig.6 Fig.7

Note: Do not use pliers or similar to operate the ratchet lever, this could

possibly damage the ratchet mechanism and void any warranty you may

have.

Releasing the ratchet straps:

Hold the ratchet in one hand and with the other hand pull back on the release

latch.

Whilst still holding the release latch, open the ratchet lever fully so it passes the

locking gears and releases the load.

To completely remove the strap, pull up on the ratchet and slide the strap out.

GETTING TO KNOW YOUR MOTORCYCLE JACK

Ref. No. Description Ref. No. Description

1. Height Lock Release Bar 7. Release Pedal

2. Handle 8. Height Lock Bar

3. Foot Pedal 9. Hook support

4. Hydraulic Ram 10. Lifting Saddle

5. Locking Screw 11. Retaining clip (Height Lock Release Bar)

6. Castor Lock

1 2

10 11

ASSEMBLY INSTRUCTIONS

1. Place the hydraulic ram between the slot on

the connecting frame and use the thumb

screw to secure in place (Fig.1).

2. Bolt the base of the hydraulic ram to the main

frame, secure using the 2x M8x25 bolts and 2x

M8 spring washers (Fig.2).

Fig.1

Thumb

screw

Slot

3. Attach the height lock release bar to the height

lock bars, secure using 2x M8 spring washers

and 2x M8 nuts (Fig.3).

Fig.4

4. Insert the foot pedal into the hydraulic ram sleeve and

secure with the M8x12 bolt (Fig.4).

Fig.3

Height lock release bar

Fig.2

Bolt hole

ASSEMBLY INSTRUCTIONS….cont

5. Attach the handle to the connecting frame using

the handle pin (Fig.5).

6. Make sure all bolts are tight before use.

7. The vehicle jack is now ready for use.

OPERATING INSTRUCTIONS

Inspect before each use. Do not use if broken, bent, cracked or damaged parts are

noted. Any motorcycle jack that appears damaged in any way, or operates abnor-

mally should be removed from service immediately. If the motorcycle jack has been

or suspected to have been subjected to a shock load (a load dropped suddenly,

unexpectedly upon it), immediately discontinue use until the motorcycle jack has

been checked by an authorised service centre / agent (contact distributor or manu-

facturer for list of authorised service centres). It is recommended that an annual in-

spection be done by a qualified person/s.

DESCRIPTION

PRE-OPERATION CHECKS

The Motorcycle jack is ideal for performing minor repairs, oil changes and more, the

680Kg capacity will lift most motorcycles or similar.

Fig.5

Handle pin

USING THE RATCHET STRAPS

Note: Never use the straps to tow a vehicle or to suspend anything in the

air, the straps were not designed for this.

Note: Always inspect both straps before operation, DO NOT use any strap

found with cuts or that are worn or damaged, have these replaced before

operation.

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