Simpsons SC213 User manual
CAPTAIN 280 4WD
Pioneer of The Mini Tractor
ENGINE SERVICE MANUAL (SC213)
SIMPSONS
DIESEL ENGINES
SC213 - Tractor Application
WITH
MECHANICAL FUEL INJECTION PUMP
PROVISIONAL
A MEMBER OF THE AMALGAMATIONS GROUP
861/862, Anna Salai, Chennai - 600 002.
2
SC213 Diesel Engines
To ensure the best results from your engine and
to safeguard your own guarantee, fit, only genuine
SIMPARTS
Title : SC213 Workshop Manual - Tractor Application.
1st Issue : March, 2015
Published by : Service Department, Simpson & Co. Ltd., Chennai - 2. INDIA
Every effort is made to ensure that the information
contained in this book is correct at the date of publication
but due to continuous developments, the manufacturers
reserve the right to alter the specification without notice.
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SC213 Diesel Engines
This manual is designed to be of assistance to
all personnel concerned with the maintenance
and overhaul of the SIMPSONS Diesel Engine.
It presents a complete and detailed description
of the engine, together with precise instruction
on servicing and overhaul procedure and
dimensions which should be closely followed
when overhauling any part of the engine to the
Manufacturers standards.
Effective maintenance can only be carried out if
thepersonnelconcernedarefullyconversantwith
the various components of the engine. Before
maintenance operations are commenced, this
manual should be carefully studied, and it should
at all times be kept where it will be needed in the
FOREWORD
workshop.
A School of Instruction is maintained at
our Product Training Centre. For Details Contact
Service Department, M/s. Simpson & Co. Ltd.,
Chennai 600 002. INDIA
ENGINE PARTS
WheneverpartsareorderedforSIMPSONSEngine,
it is essential that the fullest information possible
is given, always quote the engine number, type of
application and where possible the part number
and description.
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SC213 Diesel Engines
CONTENTS
Section Description Page No.
A GENERAL INFORMATION … 6
B ENGINE VIEW … 7
ENGINE NUMBER LOCATION … 9
C TECHNICAL DATA … 10
MANUFACTURING DATA AND DIMENSIONS … 11
D OPERATION AND MAINTENANCE … 17
E PREVENTIVE MAINTENANCE … 19
F FUEL SYSTEM … 25
G COOLING SYSTEM – WATER PUMP … 34
H FRONT OIL SEAL … 36
I FLY WHEEL AND REAR END OIL SEAL … 41
J BALANCER UNIT AND OIL PUMP … 43
K CYLINDER HEAD … 46
L TIMING CASE AND DRIVE … 54
M PISTONS AND CONNECTING RODS … 57
N CRANKSHAFT AND MAIN BEARINGS … 61
O CYLINDER BLOCK AND LINERS … 64
P LUBRICATING SYSTEM … 65
APPROVED LUBRICATING OILS … 66
Q ELECTRICAL EQUIPMENT … 67
R TROUBLE SHOOTING … 68
S SERVICE TOOLS … 86
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SC213 Diesel Engines
SPECIAL FEATURES
Cylinder Block with Integral Housing and Timing case
Cylinder Head with Integral Inlet Manifold
Single side Servicing
Crankshaft with Crankpins at the same side
Balancer shaft for better balancing of unbalanced masses
SC 213 engines provide a very high backup torque and
an excellent fuel economy with low emission levels.
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SC213 Diesel Engines
SAFETY
The safety measures that always should be performed in
order to avoid risks that is always present.
All servicing normally be carried out with the engine
stationary.
Do not approach the running engine with loose cloth
or long hair.
Be careful of hot surfaces.
Do not open the radiator filler cap when the engine is hot.
Avoid skin contact with oil, fuel or chemicals that can
cause burn. Long term contact with oil can lead to the
skin problem.
Run the engine only in a well-ventilated area.
When lifting the engine use the lifting eyes that are fitted
to the engine.
Never work alone when removing heavy parts.
When cleaning the engine with high-pressure water,
never direct the jet at seals, rubber hoses or electrical
components.
Always prevent diesel or oil from contacting rubber parts
or tubing
Caution: Warns of a risk of injury, serious damage to
the product or serious malfunctions could occur if the
instruction is not followed.
Important: Is used to draw attention to things that could
cause damage to or malfunction of the product.
Note: It is used to draw attention to important information
to facilitate procedure or handling.
TOOLS AND MEASURING EQUIPMENT
Be sure that all necessary tools and equipments are
available before starting work.
Use special tools where they are specified.
Never drop the tools
Use correct tools as specified.
REMOVAL OF PARTS:
First find the cause of the problem and then determine
whether removal or disassembly is required before
starting the job.
INSPECTION OF PARTS:
Eachpartwhen removedshould becarefully inspectedfor
malfunction, deformation, damage and other problems.
All disassembled parts required for reassembling should
be carefully stored.
Ensure to separate and correctly identify the parts to be
replaced from those that will be used again.
CLEANING OF PARTS FOR REUSE:
All parts to be used again should be carefully and
thoroughly cleaned by an appropriate method.
PARTS
When replacing parts, use genuine SIMPSON parts.
Oil seals, Gaskets, O-rings, Lock washers, split pins and
plastic nuts should always be replaced with new ones.
Standardvaluessuchas torqueandadjustments mustbe
strictly observed in the reassembly of all parts.
FITMENT
Use correct tools, gauges and testers for correct fitment
of the parts to standard value.
ELECTRICAL SYSTEM
Be sureto disconnectthebattery cablesfromthe negative
terminal of the battery
Never pull on the wires when disconnecting connectors.
Section A
GENERAL INFORMATION
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SC213 Diesel Engines
Section B
ENGINE VIEWS
F.I.P SIDE VIEW
FRONT VIEW
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SC213 Diesel Engines
ENGINE VIEWS
EXHAUSTSIDEVIEW
REAR VIEW
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SC213 Diesel Engines
Engine number is stamped on the F.I.P side of the engine on the Timing Case .
When requesting information regarding the engine, the complete engine number should be quoted.
SC213 03006
ENGINE NUMBER LOCATION
SC-Simpsons
Compact
2–No. of
Cylinders
03006
Engine Sl.No.
13–1.29 ltrs (Cube
Capacity)
Note : IF THE ENGINE NUMBER REACHES 99999,ONE DIGIT WILL BE REPLACED BY LETTER “A” AS SHOWN A00001.
When requesting information regarding the engine, the complete engine number should be quoted.
Table of contents
