Simplicity 6100 Series User manual

36"

MOWER

MFG.

NO.

1690274

42"

MOWER

MFG.

NO.

1690412

_48"

MOWER

MFG.

NO.

1690413

6108

H.P.

TRACTOR

MFG.

NO.

1690450

6111

H.P.

TRACTOR

MFG.

NO.

1690448

6116

H.P.

TRACTOR

MFG.

NO.

1690422

6118

H.P.

TRACTOR

MFG.

NO.

1690598

FORM

—

1667797

36"

MOWER

MFG.

NO.

1690274

42"

MOWER

MFG.

NO.

1690412

48"

MOWER

MFG.

NO.

1690413

6108

H.P.

TRACTOR

MFG.

NO.

1690450

6111

H.P.

TRACTOR

MFG.

NO.

1690448

6116

H.P.

TRACTOR

MFG.

NO.

1690422

6118

H.P.

TRACTOR

MFG.

NO.

1690598

Contents

SAFETY

RULES

DECALS

MOWER

INSTALLATION

REMOVAL

OPERATION

CONTROLS

CHECKS

BEFORE

STARTING

THE

ENGINE

SELECTING

GEARS

ENGINE

SPEED

OPERATING

BEFORE

LEAVING

TRACTOR

MOWING

SUGGESTIONS

NORMAL

CARE

DETERMINING

OPERATING

TIME

.10

NORMAL

CARE

SCHEDULE

RAISING

HOOD

SEAT

DECK

CHECK

FUEL

FILTER

CHECK/ADD

GASOLINE

TRACTOR

LUBRICATION

CHECK

FLUID

LEVELS

TIRE

PRESSURES

...

CLEAN

BATTERY

CABLES

NORMAL

STORAGE

TRACTOR

OFF-SEASON

STORAGE

.14

STARTING

AFTER

STORAGE

.15

LUBRICATE

MOWER

.15

CLEAN,

SHARPEN

BALANCE

BLADES

......

MOWER

OFF-SEASON

STORAGE

TROUBLESHOOTING

PROCEDURES

.19

BATTERY

REPLACEMENT.22

JUMP

STARTING

..22

TRACTOR

DRIVE

BELT

REPLACEMENT

.24

MOWER

DRIVE

BELT

REPL.,

42"

48"

.25

MOWER

DRIVE

BELT

REPL,

36"

.27

ADJUSTMENTS.28

TRACTOR

BRAKE

ADJUSTMENT.28

TRACTOR

CLUTCH

ADJUSTMENT

.28

DRIVE

PULLEY

BELT

STOPS

.29

MOWER

DRIVE

BELT

TENSION

.30

PTO

PULLEY

BELT

STOPS

.31

MOWER

BELT

STOPS,

42"

48"

.31

MOWER

LEVELLING,

42"

48"

32,

MOWER

BELT

STOP

ADJUSTMENT,

36".34

MOWER

LEVELLING,

36"

.34

SEAT

ADJUSTMENT

.35

TRACTOR

IDENTIFICATION

.36

SPECIFICATIONS

.37

PARTS

MANUAL

AVAILABLE.41

*Read

The

Entire

Manual

Before

Operating*

NOTE

For

information

attachments

other

than

mowers,

refer

the

attachment

Operator's

Manual.

Contents

SAFETY

RULES

DECALS

MOWER

INSTALLATION

REMOVAL

OPERATION

CONTROLS

CHECKS

BEFORE

STARTING

THE

ENGINE

SELECTING

GEARS

ENGINE

SPEED

OPERATING

BEFORE

LEAVING

TRACTOR

MOWING

SUGGESTIONS

NORMAL

CARE

DETERMINING

OPERATING

TIME

NORMAL

CARE

SCHEDULE

RAISING

HOOD

SEAT

DECK

.11

CHECK

FUEL

FILTER

CHECK/ADD

GASOLINE

TRACTOR

LUBRICATION

CHECK

FLUID

LEVELS

TIRE

PRESSURES

...

CLEAN

BATTERY

CABLES

NORMAL

STORAGE

.14

TRACTOR

OFF-SEASON

STORAGE

.14

STARTING

AFTER

STORAGE

.15

LUBRICATE

MOWER

CLEAN,

SHARPEN

BALANCE

BLADES

MOWER

OFF-SEASON

STORAGE

.18

TROUBLESHOOTING

PROCEDURES

.19

BATTERY

REPLACEMENT.22

JUMP

STARTING

.22

TRACTOR

DRIVE

BELT

REPLACEMENT

.24

MOWER

DRIVE

BELT

REPL.,

42"

48"

.25

MOWER

DRIVE

BELT

REPL.,

36"

.27

ADJUSTMENTS

.28

TRACTOR

BRAKE

ADJUSTMENT.28

TRACTOR

CLUTCH

ADJUSTMENT

.28

DRIVE

PULLEY

BELT

STOPS

.29

MOWER

DRIVE

BELT

TENSION

.30

PTO

PULLEY

BELT

STOPS

.31

MOWER

BELT

STOPS,

42"

48"

.31

MOWER

LEVELLING,

42"

48"

32,

MOWER

BELT

STOP

ADJUSTMENT,

36".34

MOWER

LEVELLING,

36"

SEAT

ADJUSTMENT

TRACTOR

IDENTIFICATION

.36

SPECIFICATIONS

PARTS

MANUAL

AVAILABLE.41

*Read

The

Entire

Manual

Before

Operating*

NOTE

For

information

attachments

other

than

mowers,

refer

the

attachment

Operator's

Manual.

r--—--

------

Safety

Rules

"''^

■

'"^ReadThese^f^TuleFahd'foilow

fhem

closely.

Failure

obey

these

rules

could

result

loss

control

vehicle,

severe

personal

injury

yc^rself

bystanders,

damage

property

equipment.

The

triangle

the

text

signifieijImportanFcautions

warnings

which

must

followed.

GENERAL

•

Read

the

Operator's

Manual

carefully.

thoroughly

familiar

with

the

controis

and

the

proper

use

the

equipment.

•

Never

aiiow

chiidren

operate

the

machine.

not

aiiow

aduits

operate

without

proper

instruction.

•

not

carry

passengers.

•Use

oniy

attachments

accessories

designed

for

your

machine.

See

your

deaier

for

compiete

iist

recommend¬

attachments

accessories.

•Keep

the

area

operation

ciear

aii

persons,

particuiarly

smali

children,

and

pets.

•Never

direct

discharge

materiai

to¬

ward

bystanders.

•Make

sure:

tractor

and

attachments

are

good

operating

condition,

aii

safety

devices

and

shieids

are

piace

and

good

working

condi¬

tion,

and

aii

adjustments

are

correct.

PREPARATiON

•Handie

gasoiine

with

care

highiy

fiammabie.

Use

approved

gasoiine

container.

Never

remove

the

fuei

tank

cap

add

gasoiine

running

hot

engine,

fiii

the

fuei

tank

indoors.

Wipe

spiiied

gasoline.

•

not

run

the

engine

indoors.

Exhaust

fumes

are

deadly.

•Clear

work

area

objec

ich

might

picked

and

thrown

af-

tachments.

•

Disengage

aii

attachment

clutches

and

shift

into

neutral

before

attempting

start

the

engine.

•Wear

heavy

footwear.

not

operate

tractor

when

barefoot

when

wearing

open

sandais

canvas

shoes.

OPERATiON

•Disengage

power

attachment(s),

stop

tractor

engine,

shift

into

neutrai,

set

parking

brake,

lower

the

attachment,

and

remove

the

key

before

leaving

the

operator's

position

for

any

reason,

such

unciog

attachment

chutes

make

repairs

adjustments.

•Stop

tractor

and

attachments

and

in-

spect

for

damage

after

striking

foreign

object.

Repair

any

damage

before

re-

starting

and

operating

the

equipment.

'l^afety_Rules]

•Watch

out

for

traffic

when

crossing

operating

near

roadways.

•Operate

only

daylight

good

artificial

light.

•

Never

make

any

adjustment

while

the

engine

running,

•Operate

only

and

down

the

face

slopes;

never

across

the

face.

not

stop

start

suddenly

slopes.

•Reduce

speed

slopes

and

sharp

turns

prevent

tipping

loss

control.

Use

extreme

caution

when

changing

;

direction

slopes.

•Be

especially

careful

not

touch

trac¬

tor

attachment

parts

which

might

hot

from

operation.

Allow

such

parts

cool

before

attempting

maintain,

ad-

Just,

service.

•Stay

alert

for

holes

the

terrain

and

other

hidden

hazards.

especially

care-

[

ful

when

operating

slippery

sur-

Lfaces.

•If

equipment

begins

vibrate

abnor¬

mally,

disengage

power

attachments

and

stop

engine

once.

Inspect

for

damage

and

correct

before

starting

tractor.

•Use

care

when

pulling

loads

using

heavy

equipment.

Use

only

drawbar

hitch

point.

Limit

loads

those

you

can

safely

control.

not

turn

sharply.

Use

care

whesi

backing.

Use

weights

when

recommended

the

tractor

attachme;it

Operators

Manual.

•Disengage

power

attachment(s)

when

transporting

not

use.

MAINTENANCE

STORAGE

•Keep

all

nuts,

bolts,

and

screws

tight

sure

the

equipment

safe

working

condition.

•

not

change

the

engine

governor

settings

overspeed

the

engine.

•To

reduce

fire

hazard,

keep

the

engine

free

grass,

leaves,

and

excess

grease.

•

Never

store

the

equipment

with

gaso¬

line

the

tank

inside

building

where

fumes

may

reach

open

flame

spark.

Allow

the

engine

cool

before

storing

any

enclosure.

ALL

WARNING,

CAUTION,

and

instruc¬

tional

messages

your

tractor

and

mower

should

carefully

read

and

obeyed.

Personal

bodily

injury

can

re¬

sult

when

these

instructions

are

not

followed.

The

information

for

your

safety

and

important.

The

safety

messages

this

page

are

your

tractor

and

mower.

Decals

DANGER

keep

hands

feet

from

under

mower

DANGER

Stand

clear

discharge

opening.

not

operate

mower

without

dis¬

charge

deflector

entire

grass

collector

system

properly

installed.

—

’

—

—,

Mower

Installation

Remo

val

li^ACfOR/MOWER

COMBINATIONS^

Tractor/mower

combinations

are

shown

the

chart.

For

the

inch

and

inch

mowers,

always

use

the

PTO

rod

shipped

with

mower.

For

the

inch

mower,

the

correct

PTO

rod

use

depends

the

tractor.

Model

6111

always

uses

shorter

(17-1/4")

PTO

rod.

Models

6116

and

6118

always

use

longer

(19")

PTO

rod.

See

figure

measure

rod.

(When

42"

mower

shipped

with

tractor

the

correct

PTO

rod

supplied.)

TRACTOR

END^

MEASURE-

--------------

-5

[Figure

PTO

Rod

Mea

sure

ment:

6108^

^6"

Mower

6111

42"

Mower

6116

6118

42"

Mower

48"

Mower

Chart.

Tractor/Mower

CqmWnation^

WARNING

Stop

engine,

set

parking

brake,

and

remove

key

prevent

accidental

start¬

ing.

Never

attempt

install

remove

your

mower

when

engine

running.

INSTALLATION

Place

the

tractor

and

mower

smooth,

hard

suface,

such

concrete,

with

the

mower

the

right

side

the

tractor,

and

the

hitch

toward

front

the

ractor.

Turn

the

front

wheels

the

tractor

far

they

the

left.

Lower

the

tractor

lift

lever.

Place

the

mower

lowest

cutting

position

us-;

ing

the

mower

height

control

lever.

Figure

Lift

Chain

8^PTp

Slide

the

mower

under

the

tractor

that

the

lift

chain

under

the

lift

lever

arm

(figure

2).

Hook

the

Tift

rod

(E)

into

the

lift

lever

arm

(B).

Hook

the

chain

(A)

onto

the

lift

rod

(E).

Attach

the

mower

hitch

the

rear

holes

the

tractor

hitch

using

the

two

pins

and

safety

clips

provided.

The

left

_side

shown

attached

figure

Mower

Hitch

Engine

PTO

Pulley

Left

Hand

PTO

Left

Front

Tire

Pulley

Belt

Stop

Drive

Belt_

Safety

Clip

Figure

Mower

Hitch

Attached,

Side

View

Slip

the

mower

drive

belt

onto

the

engine

PTO

pulley

(figure

3).

Loosen

the

belt

stops

necessary,

(See

figure

35B

page

for

view

right

hand

pulley

belt

stop.)

Attach

the

PTO

rod

the

tractor

PTO

lever

hole

marked

“MOW”

with

the

spring

clip

provided

(figure

heck

Belt

Tension

(page

30),

PTO

Pulley

Belt

Stops

(page

31),

Mower

Belt

Stops

(page

for

36"

mowers

and

page

for

all

other

mowers).

installing

for

the

first

time,

check

Mower

Levelling

Adjustments

sec¬

tion.

belt

new,

check

belt

tension

adjustment

again

after

two

hours

operation.

REMOVAL

WARNING

Take

special

care

when

working

near

the

engine

muffler.

hot

from

recent

operation

can

cause

serious

burns.

With

the

PTO

disengaged,

remove

the

drive

belt

(D,

figure

from

the

engine

PTO

pulley.

Disconnect

the

PTO

rod

from

the

tractor

PTO

lever

removing

the

spring

clip

(A,

figure

4).

Reinstall

the

spring

clip

the

rod

for

storage.

Place

the

mower

lowest

position

and

lower

the

tractor

lift

lever.

^ower

Installation

Removal

Unhook

the

lift

chain

from

the

lift

rod

;

(figure

1).

Remove

lift

rod.

Remove

the

two

pins

and

safety

clips

from

the

mower

hitch

(figure

3).

Re-

place

pins

and

clips

the

hitch

for

storage.

Turn

the

tractor

wheels

far

possible

left.

Slide

the

mower

out

from

the

right

side.

Spring

Clip

PTO

Lever

PTO

Rod

Lift

Chain

Figure

PTO

Rod

Operation

ITEM

NAME

FUNCTION

CONTROLS

j^Refer

figure

identify

the

controls.

Figure

Tractor

Controls

Gas

Gauge/

Cap

Shows

the

amount

gasoline

the

tank

serve

gas

tank

cap.

Throttle

Lever

Position

from

SLOW

FAST

adjust

engine

speed.

(On

6108

6111,

lever

also

has

position

for

engine

choke.)

Ammeter

Shows

when

battery

being

charged

discharged.

PTC

(Power

Take

Off)

Lever

Engages

disengages

attachments.

Gear

Shift

Lever

Shifts

trans.

gears

control

ground

speed.

speeds

for¬

ward,

speed

reverse.

Neutral

position

for

starting.

PTC

Safety

Interlock

Lights

when

ignition

switch

turned

START

PTO

disengaged.

(PTO

must

disengaged

start

engine).

Trans.

Safety

Lights

when

ignition

switch

isturned

START

position

Interlock

gearshift

lever

NEUTRAL

position.

(Gearshift

Lever

Lamp

must

NEUTRAL

position

start

engine.)

Lift

Lever

Lifts

holds

the

mower

other

attachments

transport

position.

Clutch-Brake

Controls

both

tractor

clutch

brake.

Disengages

clutch

Pedal

when

pressed

down

least

halfway.

Applies

brake

when

fully

depressed.

Sets

parking

brake

when

latched

over

end

foot

rest._

Ignition

Switch

Operates

with

key

start,

run

stop

the

engine.

Ohoke'(6116

6118

only)^

Aids

starting

cold

engine.

Light

Switch

Switches

headlights

off.

Mower

Height

Oontrol

Lever

Adjusts

mower

cutting

height.

CHECKS

BEFORE

STARTING

Perform

any

needed

care

listed

Table

^hedule

Normal

Care

(page

10).

Always

make

checks

listed

under

“Before

Each

Use”.

STARTING

THE

ENGINE

XL.

warning

not

start

run

engine

enclosed

area.

Exhaust

fumes

are

dead¬

ly-

Make

sure

the

clutch-brake

pedal

locked

down

position,

PTO

lever

disengaged,

and

gear

shift

lever

neutral.

(The

engine

will

not

start

unless

the

PTO

disengaged

and

gear

shift

lever

neutral.)

Choke

the

engine.

choke

the

6116

6118,

pull

out

the

choke

knob.

choke

the

6108

6111,

place

the

throttle

lever

CHOKE

position.

may

not

necessary

choke

warm

engine.

Insert

the

key

into

the

ignition

switch

and

turn

START

position.

When

the

engine

starts,

releas^helkeyT

will

return

position

for

normal

running.

For

the

6108

6111,

move

the

throt¬

tle

lever

SLOW.

For

the

6116

or'

6118,

push

choke

engine

warms.

Warm

the

engine

running

for

least

minute

before

engaging

the

PTO

lever

driving

the

tractor.

SELECTING

GEARS

ENGINE

SPEED

Shift

gears

only

with

clutch

disengaged

(pedal

down)

and

tractor

completely

stopp¬

ed.

Ground

speed

controlled

selecting

the

appropriate

gear.

Engine

speed,

which

controls

mower

speed,

controlled

the

throttle

lever.

When

transporting,

select

first

gear

for

slopes

rough

ground;

select

second

gear

for

slight

slopes;

and

select

third

gear

for

smooth,

level

ground.

Set

engine

speed

from

1/3

full

throttle,

depending

desired

speed.

When

mowing,

select

second

gear

for

level

lawn

with

light-to-moderate

grass;

and

select

firs^

gear

roug

lawn,

when

grass

^^P^ratiorT

'wet

over

three

inches

(76

mm)

high.“Set'

engine

speed

from

3/4

full

throttle

de-

pending

grass

conditions.

Use

full

speed

(with

low

gear)

for

wet

high

grass.

Operating

Start

the

engine

and

select

the

appro¬

priate

gear.

Raise

the

mower.

Position

the

front

wheels

straight

head.

possible,

the

first

motion

should

straight

forward

back¬

ward.

WARNING

Use

caution

and

reduce

engine

speed

when

traveling

reverse.

Set

throttle

lever

for

1/3

speed.

Release

the

parking

brake

unlatch¬

ing

the

clutch-brake

pedal

from

foot¬

rest.

Make

sure

the

path

desired

direc¬

tion

movement

clear.

Slowly

release

the

clutch-brake

pedal

engage

the

clutch

and

start

tractor

into

motion.

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