Simplex 4010 User manual

4010 SFIO Programmed IC

Installation Instructions



1999 Simplex Time Recorder Co., Gardner, MA 01441-0001 USA

All specifications and other information shown were current as of publication, and are subject to change without notice. 574-779

Rev. A

DO NOT INSTALL ANY SIMPLEX PRODUCT THAT APPEARS

DAMAGED. Upon unpacking your Simplex product, inspect the contents of the

carton for shipping damage. If damage is apparent, immediately file a claim

with the carrier and notify Simplex.

ELECTRICAL HAZARD - Disconnect electrical power when making any

internal adjustments or repairs. Servicing should be performed by qualified

Simplex Representatives.

STATIC HAZARD - Static electricity can damage components. Therefore,

handle as follows:

1. Ground yourself before opening or installing components (use the 553-484

Static Control Kit).

2. Keep uninstalled component wrapped in anti-static material at all times.

This publication shows how to replace an existing 742-147 IC (U25) in a 4010

Fire Alarm Control Panel (FACP) with a replacement programmed IC. For

additional wiring information, refer to the 4010 Fire Alarm Installing, Operating,

and Programming Instructions (574-052).

WARNING: During this procedure the FACP is not a functional fire

alarm. Inform building personnel and the local fire

department as required.

Three steps must take place to complete the IC replacement. Check off Steps 1

through 3 as you complete each task.

❏1. Archive or upload the existing program (CFIG) from the FACP to

your PC.

❏2. Remove the existing IC and install the replacement IC.

❏3.Download the Rev. 2.01 (or higher) master EXEC. File (4010.BIN).

Download the archived programming information from your PC to the

FACP.

IMPORTANT: When upgrading the firmware to version 2.01 of the

742-147 programmed IC, the PC Programmer must

be at Rev. 2.01 or higher.

To remove the programmed IC (U25) from an SFIO board in an FACP, follow

Steps 1 through 8 and refer to Figures 1 and 2.

1. Using a “B” Key, unlock and open the door assembly on the FACP.

2. Remove the retainer from the panel.

3. Disconnect the FACP batteries.

4. Remove AC Power from the FACP at the breaker.

IMPORTANT: Check Aux 1 and Aux 2 terminals for any external

voltage from field wiring. Remove the voltage at the

source before attempting to replace IC (U25).

Cautions and Warnings

Overview

Checklist

Removing the SFIO Chip

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5. Using a T-15 Torx driver, unscrew the four No. 6 screws that connect the

keyboard mounting plate assembly from the SFIO mounting plate.

6. Gently lift the keyboard mounting assembly straight outward. Disconnect

the keypad harness connecting the keyboard mounting assembly to the SFIO

board (P11). Set the keyboard mounting plate assembly aside.

CAUTION: Pay careful attention to avoid pulling at the keypad

harness that connects the keyboard mounting assembly

to the SFIO/Board (P11). If the harness is damaged, the

most likely symptom is a CRASH #0A, all LEDs flash,

and the piezo constantly sounds.

7. Locate the IC (U25) on the SFIO board. The IC is positioned half way

down the right side of the board next to P7 (see Figure 2).

8. With an IC Extractor (553-412, 553-413, or compatible tool), remove the IC

from the SFIO board.

Removing the SFIO Chip

(Continued)

Back Box

Retainer

Door Assembly

Chassis

Keyboard

Mounting

Assembly

SFIO Board

Assembly

Figure 1. Expanded View of a 4010 FACP

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To install the replacement IC into an FACP, follow Steps 1 through 7 and refer

to Figure 2.

IMPORTANT: The top left corner of the IC is flat (as shown

in Figure 2). The flat edge of the IC must be aligned

with the flat edge of the socket for proper installation.

1. The replacement IC can be installed by hand or by using an IC Inserter.

With the replacement SFIO chip properly orientated, gently snap it into

place.

2. Align the keyboard mounting assembly over the SFIO board assembly,

reconnect the harness to the SFIO, and reconnect the keypad harness to the

SFIO connector(s).

3. Attach the keyboard mounting assembly to the SFIO mounting plate assembly.

CAUTION: Pay careful attention to the 3-pin connector on the right

side of the display, which plugs into P7 on the SFI/O

Assembly. This connector can be damaged if

excessive pressure is applied during installation.

WARNING: PTCs in the lower left corner of the SFIO must not touch

each other or any other metal surface. Use caution when

handling PTCs, the edges are sharp.

4. Check the baud rate settings by referring to the 4010 Fire Alarm Installing

Operating and Programming Instructions (574-052).

5. Reapply power to the FACP. Connect the AC power first and then connect

battery power.

6. Verify that all FACP operations work properly.

7. Re-install the retainer into the panel.

Installing the SFIO Chip

Flat Edge

4010 SFIO Board

4010 SFIO IC (U25)

Service Port

PTCs

Top (in panel)

ure 2. Expanded View of SFIO IC (U25)

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574-779

Rev. A

The FACP must be reconfigured for the replacement IC. If after completing the

download, you experience problems refer to the following information.

Note: If a negative Earth ground is detected, that was not present prior to

the chip replacement, check the Switching Regulator (U51). U51 is

located on the bottom left corner of the board. This regulator

sometimes touches the display, thus creating a ground.



If you are unable to download the CFIG from the PC, use an archived CFIG

disk OR…

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If you are unable to either download the CFIG from the PC or from an

archived CFIG disk, use the AUTO-CFIG feature from the 4010 Front Panel

or PC Programmer to restore the original CFIG data base functionality from

hard copy records.

Troubleshooting

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