Sime FORMAT DGT 30i User guide

FORMAT DGT

30i & 30e

CENTRAL HEATING BOILER

Installation, User and Service

Instructions

AGA CERTIFICATION No. 7670

AUS

WARNING

The installation of this product must be carried out

only by authorised personnel to the requirements of

Australian Standard AS 5601, local authority, gas, elec-

tricity and any other relevant statutory regulation.

1 USERSINSTRUCTIONS................................................................................................................................... pag. 4

2 USERSPRE-SERVICECHECKLIST................................................................................................................ pag. 7

3 BOILERREGISTRATION.................................................................................................................................. pag. 8

4 COMMISSIONINGBOILERCHECKLIST.......................................................................................................... pag. 9

5 SERVICERECORDS......................................................................................................................................... pag.10

6 INSTALLERSINSTUCTIONS........................................................................................................................... pag.13

FONDERIE SIME S.p.A.ofViaGarbo27-Legnago(VR)-Italydeclaresthatitshotwaterboilers,whichbeartheCEmarkunder

GasDirective90/396/CEEandarefittedwithasafetythermostatcalibratedtoamaximumof110°C,are not subject toapplication

ofPEDDirective97/23/CEEastheymeettherequirementsofarticle1paragraph3.6oftheDirective.

Alldescriptionsandillustrationsprovidedinthismanualhavebeencarefullypreparedbutwereservetherighttomakechange

andimprovementsinourproductsthatmayaffecttheaccuracyoftheinformationcontainedinthismanual.

SIME CENTRAL HEATING BOILERS - WARRANTY

ThisWarrantyisgrantedtoyoubyHuntHeatingABN50

354796935,inrespectofyouracquisitionofaSimeCen-

tralHeatingBoilerwithintheCommonwealthofAustralia.

ThisWarrantydoesnotinanywayaffectyourrightsunder

anyTradePracticesAct,andisinadditiontoyourimplied

legalrights.

Providedthattheinstallationoftheboilerisinaccordan-

cewiththespecicationsprovidedtoyouoryourlicensed

installer,theboileriswarrantedbyHuntHeatingagainst

defects caused by the manufacturer’s faulty materials

and/orworkmanship,inrespecttoparts and labour,for

aperiodoftwelvemonthscommencingfromthedateof

commissioningoftheboiler.oramaximumof18months

fromthedateofdeliveryfromHuntHeatingwhicheveris

theearlier.

TheLicensedInstallermustcompletetheinformationat

theinsection3.0ofthismanual.Failuretodosomaycau-

setheWarrantytobecomenullandvoid.

IMPORTANT

When carrying out the commissioning of the boilers, it is highly recommended that you perform the following checks:

– Make sure that there are no flammable liquids and or materials in the immediate vicinity of the boiler.

– Make sure that the electrical connections have been made correctly and that the earth wire is connected to a good earthing

system.

– Open the gas tap and check the soundness of the connections, including that of the burner.

– Make sure that the boiler is set for operation for the type of gas supplied.

– Check that the flue for the outlet of the products of the combustion is unobstructed.

– Make sure that any shutoff valves are open.

– Make sure that the system is charged with water and is thoroughly vented.

INSTALLATION AND ALL SERVICING MUST BE

CARRIED OUT BY AN AUTHORISED PERSON

CONTENTS

USERSINSTALLER

WARNINGS

– Incaseoffaultand/orincorrectequipmentoperation,deactivateit,withoutmakinganyrepairsortakinganydirectaction.Apply

onlytoqualifiedtechnicalpersonnel.

– Boilerinstallationandanyotherassistanceand/ormaintenanceactivitymustbecarriedoutbyqualifiedpersonnelpersuantto

StandardCEI64-8.Undernocircumstances,thedevicessealedbythemanufacturercanbetamperedwith.

– Itisabsolutelyprohibitedtoblocktheintakegrillesandtheaerationopeningoftheroomwheretheequipmentisinstalled.

– Themanufacturershallnotbeheldliableforanydamagecausedbyimproperuseoftheappliance.

– Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,or

lackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebya

personresponsiblefortheirsafety.Childrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.

LIGHTING AND OPERATION

BOILER IGNITION (fig.1)

Thefirstignitionoftheboilermustbe

carriedoutbyqualifiedtechnicalper-

sonnel.

Successively,ifitisnecessarytostart

upthe boileragain,adherestrictlyto

the following instructions: open the

gastaptoallowtheflowofthefueland

movethemainswitchofthesystemto

“ON”. After a stop, wait for about 30

seconds before restoring functioning

conditionsso thatthe boilercan per-

formthecontrolsequence.

Ifthegreenledison,thisindicatesthe

presenceofvoltage.

Winter

Pressthekey

ofthecontrolstoac-

tivatethewintermodefunctioning(he-

atingandD.H.W.).Thedisplaywillbe

asshowninthefigure.

Summer

(not applicable to this boiler version)

Pressthekey

ofthecontrolstoac-

tivate the summer mode functioning

(only the production D.H.W.). The di-

splaywillbeasshowninthefigure.

Fig.1

ATTENTION: Usethekeystoalterthevaluesofanyfunction,abeepindicatesthata

keywastouchedandthefunctionactivated.after15minutesthedisplaywillturnoff

(PAR5default).

KEYS LOCK: ifthedeviceisnotused,thekeyswillbelocked15minutesafterthelastsettingwasmade(PAR

5bydefault)andthedisplaylightswitchesoff.

Tosetoneoftheoperatingmodes,pressanyofthekeysformorethantwoseconds(thedisplaywillindicate

onetofoursegmentsprogressivelybeforeunlockingthecontrols).

1.0 USERS INSTRUCTIONS

CONTROLS OPERATION

Thisboilerisequippedwithtouchcon-

trolsratherthanpressbuttons.

Use the keys to alter the value of any

function, a beep indicates that the

change was accepted.

To change an operation etc on the

boiler, place a finger in the recess for

two seconds and then remove.

The Domestic Hot Water (DHW) Con-

trols are non operative on this boiler.

Simply - TOUCH-HOLD-REMOVE

REGULATION OF THE

WATER TEMPERATURE

FOR HEATING (fig.2)

Tosetthetemperatureofthewaterfor

heating,touchthekey

ofthecon-

trols.Thedisplaywillbeasshownin

thefigure.Changethevalueswiththe

key(

and

).

The adjustment will be accepted by

pressingthe

keyagain,orafter10

secondsifnokeyispressed.

Regulation of the external sensor

If an external sensor is installed, the

value of the output temperature is

automatically chosen by the system,

whichquicklyadjusts

theofflowtemperatureonthebasisof

theexternaltemperature.

Ifyouwishtochangethevalueofthe

temperature,increasingordecreasing

that calculated automatically by the

electronic card, proceed as indicated

intheprecedingparagraph.

Thelevelofvariouscorrectionofava-

lueoftemperatureproportionalcalcu-

lated.Thedisplaywillbeasshownin

fig.2/a.

TO SWITCH OFF

THE BOILER (fig.3)

Inthecaseofashortabsence, press

formorethantwosecondthekey



ofthecontrols.Thedisplaywillbeas

showninfigure(boilerinstand-by).In

thisway,leavingtheelectricityandthe

fuel supply connected, the boiler is

protected from frost and from the

pumpbecomingjammed.Iftheboiler

isnotto beusedfora prolongedpe-

riod, it is advisable to disconnect the

electricitysupply,byswitchingoffthe

mainswitchofthesystem,andtoclo-

sethegastapand,iflowtemperatures

areexpected,tocompletelyemptythe

hydrauliccircuitstoavoidpipesbeing

damagedbyfrost.

Fig.2/a

Fig.3

Fig. 2

ANOMALIES AND SOLUTIONS

Whenthereisafunctioning anomaly,

thedisplaycontrolsshowsa red led.

Descriptionsoftheanomalieswiththe

relative alarms and solutions are gi-

venbelow:

– AL 01 (fig.4)

Pressthekey

ofthecontrolsto

re-starttheboiler.

If the anomaly persists, call a qua-

lified technical personnell.

– AL 02 (fig.4/a)

 Ifthewaterpressuredetectedislo-

werthan0.5bar,theboilerwillstop

andthedisplaywillshow“AL02”.

 Bring the pressure back to normal

bymeans of the charging system,

until the pressure indicated by the

hydrometer is between 1 and 1.2

bars.

If it is necessary to repeat the sy-

stem loading procedure, it is advi-

sable to contact qualified technical

personnel to check the seal of the

heating system (to check whether

there are any leaks).

– AL 04

Call a qualified technical person-

nel.

– AL 05

Call a qualified technical person-

nel.

– AL 06 (fig.4/b)

 Pressthekey

ofthecontrolsto

re-starttheboiler.

If the anomaly persists, call a qua-

lified technical personnel.

– AL 07 (fig.4/c)

 Pressthekey

ofthecontrolsto

re-starttheboiler.

If the anomaly persists, call a qua-

lified technical personnel.

– AL 08

Call a qualified technical person-

nel.

– AL 10

Call a qualified technical person-

nel.

– AL 11

Call a qualified technical person-

nel.

– AL 12

Call a qualified technical person-

nel.

– AL 16 (fig.4/d)

 Pressthekey

ofthecontrolsto

re-starttheboiler.

If the anomaly persists, call a qua-

lified technical personnel.

– AL 17

Call a qualified technical person-

nel.

GAS CONVERSION

Ifitisnecessarytochangetoadiffe-

rent type of gas, request assistance

only from authorised technical per-

sonnel.

MAINTENANCE

Please refer to the maintenance

schedule in Section 6 of this manual.

The boiler is supplied with an electri-

cal supply cable.

If this is damaged in any way it should

be replaced only by a new cable from

Hunt Heating and installed by a qua-

lified technician.

DEFINITION: A qualified technical

personnel. A person who is trained

and licenced by law to install, make

changes to this boiler.

The end user is wise to request the

personnel’s licence before any work

is done.

Fig.4

Fig.4/a

bar

Fig.4/b

Fig.4/c

Fig.4/d

1 General

Hasthesystemworkedbefore?ifitdidwhydiditstop?IstheboilersettoSUMMERposition?

Checkthatthepower,gas,valvesorthermostatareturnedON.Boilersetto

WINTER.

Doesitwork?-IfNOgotoQ2

2 Power

Withpowertotheboiler.Arethereindicatorlightsonoranyerrormessages?Iftheindicatorlights

areonwhichones?Checkwithboilermanualtounderstandwhatlightsorerrormessagemeanand

correct.

Doesitwork?-IfNOgotoQ3

3 Gas

Isthegasisolationvalveon?Attheboiler,atthemeter?Doothergasapplianceswork?

Checkthegasisolationvalveisonattheboilerandatthemeter.IfOFFdonotturnonunlesssafeto

doso.CheckwhyitwasturnedOFF.Dotheothergasapplianceswork?

Doesitwork?-IfNOgotoQ4

4 Room Thermostat

Isthedisplayverydimornotshowingatall?Istheroomthermostatcallingforheat?Turnitoff,turn

on,doesitclickandshowthecorrectsymbol?

Ifnothinghappens–thebatteriesmayneedreplacing,theroomthermostatmaybe

faulty.Bridgingouttheswitchcanbeusedtotestthis.Checkvoltagebefore

removingcover.

Doesitwork?-IfNOgotoQ5

5 Boiler

Doestheboilerstarttoworkandthenshutdown?Fan,Pump,Ignition.Isthereanusualnoisecoming

fromtheboiler?Istherewaterrunningfromthepressurereliefvalve?

Trypullingtheknobonthepressurereliefvalveandreleasingit.IfitisstillfaultyturnOFFIMMEDIA-

TELYandcallHuntHeatingoryourservicetechnician.

Doesitwork?-IfNOgotoQ6

6 Radiators

Aresomeradiatorshotandotherscold?

Checkthattheradiatorvalvesareturnedon,thatthethermostaticheadsareoperatingcorrectlyand

thelockshieldvalvesareopen.Isthesystembalancedproperly?

Isthetopoftheradiatorcoldbutthebottomhot–Bleedairfromtheradiator.

I’mCold!-TheHeatersnotWorking.

Beefore calling for Hunt Heating Boiler Service please check the following.

FOR WARRANTY, SERVICE & SPARES: Ring: 1300 001800

Please have Product Details, Serial Number and Installer Information

Ready BEFORE ringing.

REFER TO PAGE 8

2.0 USER’S PRE-SERVICE CHECK LIST

Owner-name

InstallationAddress -Street

City PC State

InstallationPhoneNumber

ContactandPhoneNumber

IMPORTANT INFORMATION

PleasereadbeforeInstallation.Fillinandretainwiththeboilerforfutureuse.

LOG BOOK - Installation, Commissioning and Service

1. Installation Details

SimeProduct -Model FORMATDGTInternal-30iorExternal-30e

SerialNumber refertodataplate

GasType NaturalGas❏LPG❏Internal❏External❏

Gaspressure

Settings

ATGASVALVEINLETTEST

POINT

CentralHeating.

Adjustedoutput

setting

Max Pa kW

TheSystempipesMUSTBEFLUSHEDbeforetheconnectingthisboiler

New❏Existing❏SystemFLUSHEDbefore

installationofboiler Yes❏

WatertreatmentNo❏Yes❏Product QtyUsedLitres

SystemVolumeLitres Dilutionrate Litresper100litres

InstallerCompany

CompanyAddress

City PC State

InstallerName PICLicenceNo.

Commissioningcompleted❏Date;-//20__ by

HandOvercompleted❏Date;-//20__ to

3.0 BOILER REGISTRATION

No. Description ✔

when

done

1 Readcarefullytheinstructionmanualssuppliedwiththisboiler.

2 BEFOREINSTALLINGTHISBOILERFLUSHOUTTHEPIPESUNTILCLEANWATERIS

ACHIEVED.

3 Turnoffallservicestothisboiler-water,gasandpower.Installtheboilerasshownin

theinstructionsfollowingandconnectallservices.

4 Turnonwatertollsystem,checkforleaksregularlyandbleedairfromallpoints.

Bleedtheairfromallthepumpsinthesystem,androtatetheimpellershaft

5 Checkthatallradiatorsvalvesareopen,removethethermostaticvalveheads,fully

openalllockshieldvalves.

6 TurnONgas,bleedairoutattheisolationvalveunion.Resealandcheckforgasleaks.

TurngasOFF.

7 Turnelectricityonatthepowerpoint.Attheboilerfrontpanelsetthetemperature

settingtothelowestsetting,switchboilertoONposition.

The“Poweron”Indicatorshouldlight.Turntheboileroffatthefrontpanel.

8 TurntheroomthermostattothemanualONpositionsetthetemperaturetoahigh

levelsothatitdoesnotswitchoffduringthecommissioningphase.Thethermostat

willunusuallyclickandshowsanIndicatorinthewindow.

9 SwitchtheboilerONattheboilerfrontpanelcontrol.

10 Boilershouldstartfan,pumpandignitegas.Ifitfailsrstfewtimesthismaybejust

residualairInthegasline.Anoisywaterpumpindicatesthereisairinthewater

pipes.

11 Boilerlightsandheatsthewater.Checkgasameisthecorrectcolourandforgas

andwaterleaksasthesystemheatsup.Checkinletandoutletgaspressures.

12 Checkthatheatisgoingtoallradiatorsthroughthemanualorthermostaticrst

andreturnviathelockshieldvalve.IfnotSTOPxNOWandanyleaks.

13 Allowtheboilertoheatuptothesettemperatureandswitchoff.Re-adjusttheboiler

temperaturetoamidtemperaturepoint.

CAUTION, If this is connected to a oor heating system. The boiler should re light and

increase the water temperature to the new setting.

14 Checkthatallradiatorsarehotallthewayup.Iftheradiatoriscoldatthetop,then

thereisusuallyairintheradiatorBleedtheradiator.Balancethesystemsothatall.

Radiatorsarehotasaccordingtotheradiatorinstallationmanual.Adjusttheboiler

watertemperature.

15 Settheroomthermostattothecorrecttimesandtemperaturesaccordingtothema-

nufacture’sinstructions.Re-tanythermostaticheadstotheradiatorvalves.

16 Oncompletionofthecommissioningphase,completetheinformationsheetatthe

frontofthismanual.

Handovertheinstallationtotheowneranddemonstratehowthesystemworksplus

basicfaultresolutionandsafetyprocedures.Makesurethatthisimportantdocument

iskeptinasafeaccessibleplaceforsubsequentuse.

Asuggestedmethodofcommissioningtheboiler,actualmethodcanvaryaccordingtotheboilermaketype

andtheinstallation.Theboilermustalwaysbeinstalled,andcommissionedbyanqualiedgastechnician.

TheinstallercertiesthatthisBoilerhasbeeninstalledtothemanufacturer’s

instructions,hasbeenlled,commissionedandisreadyforuse.

IF IN DOUBT ASK

4.0 COMMISSIONING BOILER CHECK LIST

Service – 2 – year 3 Date

Servicetechnician Name PICLicenceNo.

ServiceCompany

Contactphonenumber

WorkCompleted

Note

Service – 3 – year 5 Date

Servicetechnician Name PICLicenceNo.

ServiceCompany

Contactphonenumber

WorkCompleted

Note

Service – 4 – year 7 Date

Servicetechnician Name PICLicenceNo.

ServiceCompany

Contactphonenumber

WorkCompleted

Note

5.0 SERVICE RECORDS

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