Sime Format 34i User manual

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e cod. 6272262A

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

GENERAL DATA

– Heating Data

Heat Output Input

(Adjustable) (Adjustable)

Format 34i 11.2 – 34KW 45 – 145MJ/hr

Format 34e 11.2 – 34KW 45 – 145MJ/hr

– General Specifications

FORMAT 34i – 34e

Main burner injectors No off 15

Dia for Natural gas mm 1.45

Dia for LPG mm 0.85

Water Capacity l(gal) 4.7 (1.00)

Burner pressure Natural gas Maximum kPa 0.71kPa

Minimum kPa 0.09kPa

Burner pressure LPG (Propane) Maximum kPa 2.41 kPa

Minimum kPa 0.50 kPa

Static head Maximum bar (psi) 3.0 (43.5)

Minimum bar (psi) 0.5 (7.3)

Weight Empty kg (lb) 40 (88)

Total (full) kg (lb) 44.7 (98)

Electrical supply 230V – 50Hz, Fused at 3A

Internal fuse Line: F 1.6A

Maximum power consumption Watt 160

Maximum gas consumpt. (Natural gas) m³/h 3.68

Maximum gas consumpt. (Propane) kg/h 2.74 – 2.70

Max. working temperature °C (F) 95 (203)

Integral exp. Vessel capacity L (gal) 8 (1.76)

TABLE 4

Gas Supply Min. Pressure Max. Pressure

Natural Gas 0.09kPa 0.71kPa

Propane Gas 0.50kPa 2.41kPa

Nominal Gas Consumption 145 mj/h

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

Fig. 1

Connections Minimum clearances

For ventilation For servicing

R C.H. return ¾

Above the appliance casing 450mm 300mm

M C.H. flow ¾ At the R.H.S. 15mm 15mm

G Gas connection ¾ At the L.H.S. 15mm 15mm

C Filling Connection ½ Below the appliance casing 200mm 200mm

In front of the appliance 100mm 500mm

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

SIME FORMAT WALL HUNG BOILERS

MODEL 34i, MODEL 34e

CENTRAL HEATING BOILERS

INSTALLATION INSTRUCTIONS

INTRODUCTION

These instructions cover the installation of the SIME FORMAT 34i, an internally

mounted boiler using a co-axial flue system, and the SIME FORMAT 34e, an

externally mounted boiler. They are fully automatic in operation, being fitted with

direct fired ignition, modulating temperature control and safety control by means of

electronic and electro-mechanical devices, integrated with a custom-designed

P.C.B..

The central heating output range is adjustable between 11.2 KW and 34 KW.

NOTE: THE BOILER IS NOT TO BE USED FOR POOL OR SPA

HEATING.

THE BOILER MUST BE INSTALLED ONLY BY AN

AUTHORISED PERSON

1.0 GENERAL INFORMATION

1.0.1 Related Documents

The boilers must be installed strictly in accordance with these

Instructions, the Australian Gas Association “Gas Installation Code”

AG601, Local Water and Electricity Authority Requirements and all

State and Local Government Regulations which may be applicable.

1.0.2 Delivery Check

The Installer shall, upon delivery, immediately remove all

packaging materials, and inspect the appliance for any

damage, and ensure that the boiler is equipped for the gas to

which it is to be connected. Report to the supplier any

discrepancies and / or damage, quoting the model number

and serial number, which can be found on the appliance Data

Plate.

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

Fig. 2

KEY

1. Control panel

2. Ignition transformer

3. Combustion chamber

4. Fan

5. Combustion analysis intakes

6. Smoke pressure switch

7. Limit thermostat

8. C.H. sensor (SM)

9. Main exchanger

10. Gas valve

11. Flow water switch

12. 102°C resettable safety stat

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

Fig 3.

Key

1. Fan 11. Circulation Pump

2. Water-gas exchanger 12. Expansion Vessel

3. Combustion chamber 13.Safety Valve

4. Gas Valve 14. Drain Plug

5. Limit thermostat 85o C 15. Automatic By-pass

6. 102o C safety Thermostat C. Filling Connection

7. NTC sensor G. Gas Connection

8. Hydrometer M. C.H.Flow

9. Water Flow Switch S. Discharge Safety Valve

10.Air Relief Valve R. C.H.Return

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

2.0 INSTALLATION

2.1 Location

2.1.1 Model 34i

a) The boiler must be installed within the building.

b) The boiler must be installed on a flat vertical surface which

is capable of supporting the weight of the filled boiler.

c) The location must take account of the flueing method to be

used and the position of the external flue terminal with

regard to the requirements of AG601. Flue terminals must

terminate outside.

2.1.2 Model 34e

a) The boiler must be installed on the outside of the building.

b) The location must take account of the position of the flue

with regard to the requirements of AG601.

2.2 Clearances

2.2.1 Model 34i

a) There must be a minimum clearance of 450mm between

the top edge of the boiler and any horizontal surface above

the boiler. Any regulations with regard to combustible

surfaces and suitable fire protection must be observed.

b) A minimum clearance of 15mm must be provided between

the side of the boiler and any adjacent wall.

c) A clear space of at least 600mm must be provided in front

of the boiler, for user access to the controls, and for service

purposes.

d) The location must take account of the requirements of

AG601

2.2.2 Wall Fixing

Mounting Bracket.

a) The Boiler is located on the wall using the bracket (see

Fig.4). This bracket should be located horizontally,

between 1.70 – 1.85 meters above the ground.

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

Model 34i & 34e Mounting Bracket

b). The position of the boiler will depend on the flue

method used and with respect to Gas Regulation Code

AG 601.

Fig 4

KEY

1. Wall Mounting Bracket

2. Plastic wall plug ( 2off)

3. Woodscrew (2 off)

4. Washer (2 off)

5. Adjustment Screw (2 off)

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

2.3 Flueing

2.3.1 The flue system for the Model 34i is by 60/100 mm dia co-axial

flue components. It can be applied horizontally to the rear of the

boiler, to either side, and vertically by means of a custom-designed

flue terminal.

2.3.2 The maximum length for both horizontal and vertical systems is

3 metres. Fig. 5

2.3.3 Horizontal Flue

Rear Wall Outlets (see Fig. 5)

a) The centre line of the hole through the wall must be 115mm

above the top of the boiler.

b) The hole should be large enough to accommodate a

130mm dia PVC tube, which has a length equal to the wall

thickness. The tube must be sealed both inside and outside

faces of the wall.

c) The standard flue kit (P/N 8084808) is used. The flue

assembly will need to be cut to the correct length.

d) Measure the thickness of the wall. This will be dimension

“X”.

e) Remove the inner flue duct from the assembly. From the

swaged end of the outer duct measure Z = X + 130mm.

SIME FORMAT WALL HUNG BOILERS

MODEL 34i AND MODEL 34e

REF: INSTALLATION INSTRUCTIONS 19/02/04

Cut square at this dimension and remove all burrs and

sharp edges.

f) Refit the inner duct (see Fig. 6) and cut square this duct

20mm longer than the outer duct. Remove all burrs and

sharp edges. Fig 6

g) Fit outer seal in the swage next to the terminal, and slide

the assembly through the wall to clear the outer seal. Fit the inner seal and junction

collar to the outer duct.

h) Ensure that the sealing ring is in place in the elbow and fit

inner duct and outer duct to the elbow.

i) Locate the joining clamp and tighten, using screws

provided.

j) Locate the gasket in the boiler flue outlet and pull back

assembly to locate the elbow. Fit four (4) screws provided

and tighten.

2.3.4) Side Wall Outlets

a) Extension ducts are available for this application. The flue

elbow should be fitted to the boiler.

b) In this case, the cut length of the outer duct Z = X + Y + 20.

Where X = wall thickness

Y = distance from inner face of the wall to the

front edge of the elbow.

c) It is recommended that, to drain any condensate, a fall of

5mm/meter length be provided.

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