Siemens Pointek CLS 100 Administrator guide

Capacitance Switches

POINTEK CLS100

Compact Operating Instructions 02/2012

IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM

7ML19985QJ83 Pointek CLS100 – QUICK START MANUAL Page EN-1

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Pointek CLS100 Quick Start Manual

Pointek CLS100 is a compact 2-wire capacitance switch for level detection in constricted

spaces, interfaces, solids, liquids, slurries, and foam. The stainless steel process

connection versions (7ML5501) have an effective process temperature range of -30 to

+100 °C (-22 to +212 °F) and the synthetic process connection version (7ML5610) has an

effective process temperature range of -10 to +100 °C (+14 to +212 °F).

Pointek CLS100 versions:

•Integral cable version with stainless steel process connection and probe options of

PPS or PVDF

•Enclosure version (thermoplastic polyester enclosure) with stainless steel process

connection in combination with a PPS or PVDF probe

•Enclosure version (thermoplastic polyester enclosure) with fully synthetic process

connection combined with a PPS probe

Pointek CLS100 approval types:

Note:

• Use Pointek CLS100 only in the manner outlined in this instruction manual.

• For applications in areas classified as Hazardous, observe any restrictions according to

the relevant certificate.

Features Applications

• NPT, R (BSPT), G (BSPP) process

connections

• Corrosion resistant construction,

PPS, and 316L stainless steel

(optional PVDF wetted parts)

• Non-polarized, solid-state switch or

relay output (enclosure version with

fully synthetic process connection

only)

• Liquids, slurries, powders, granules,

and solids

• Foods and pharmaceuticals

• Chemical and petrochemical

• Hazardous areas

Stainless steel process

connection (integral cable or

enclosure version) (7ML5501)

Fully synthetic process connection

(enclosure version only) (7ML5610)

• General: CE, CSA, FM

• Marine: Lloyd’s Register of

Shipping, categories ENV1, ENV2,

and ENV5

• Dust Ignition Proof (barrier

required): CSA/FM Class II and III,

Div. 1, Groups E, F, G

• Intrinsically Safe (barrier required):

CSA/FM Class I, II and III, Div. 1,

Groups A, B, C, D, E, F, G T4

ATEX II 1 GD 1/2GD EEx ia IIC T4 to

T6 T107 °C

• Overfill protection: WHG (Germany)

• C-TICK (Australia)

• General: CSA, FM

• Marine: Lloyd’s Register of Shipping,

categories ENV1, ENV2, and ENV5

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Power

Alarm Output(s)

Environmental

Power supply

Fully synthetic

process connection,

enclosure version

Stainless steel process

connection, integral cable or

enclosure version

Standard 12-33 V DC 12-33 V DC

Intrinsically safe not applicable 10-30 V DC (intrinsically safe

barrier required)

Fully synthetic

process connection,

enclosure version

Stainless steel process con-

nection, integral cable or

enclosure version

• mA 4/20 mA or 20/4 mA 2-wire current loop detection

• solid state switch not available 30 V DC/30 V AC

82 mA max.

Limited to 30 V DC/16 V AC

82 mA max. in wet

locations

• relay output

- max. switching voltage

- max. switching current

- max. switching power

60 V DC or 30 V AC;

limited to 30 V DC/16 V AC

in wet locations

1 A

60 W

not available

• intrinsically safe not available 30 V DC max. (suitable

barrier required)

• repeatability 2 mm (0.08")

WARNING: A wet location is a location where water or other

conductive liquid may be present and is likely to increase the risk of

electric shock.

• ambient temperature:

- 316L SS process connection

(integral cable or enclosure

version)

- fully synthetic process

connection (enclosure version)

-30 to +85 °C (-22 to +185 °F)

-10 to +85 °C (+14 to +185 °F)

• ingress protection:

- Enclosure version

- Integral cable version Type 4 / NEMA 4 / IP68

Type 4 / NEMA 4 / IP65

• installation category: I

• pollution degree: 4

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Mechanical

• common probe/wetted parts: PPS process connection and PPS sensor; or 316L

process connection and PPS or PVDF sensor.

[Standard Metal process connection seal is FKM (e.g. Viton). FFKM (e.g. Kalrez) is optional].

•cable version (SS process connection):

•enclosure version (SS process connection):1

•enclosure version (fully synthetic process connection):1

Process Conditions

• relative dielectric constant (r: 1.5 minimum

• temperature: –30 to +100 °C (–22 to +212 °F) (enclosure version with

stainless steel process connection)

–10 to +100 °C (+14 to +212 °F) (enclosure version with

fully synthetic process connection)

• pressure (vessel): –1 to 10 bar (146 psi) gauge, nominal

Approvals

• integral cable body: 316L stainless steel

• 316L stainless steel process connection:

3/4” NPT or R 1" (BSPT), or G 1" (BSPP)

• 1 m (3.3 ft) of 4 conductor, 22 AWG,

shielded, polyester jacket

• housing: VALOX®(thermoplastic

polyester)

• lid: transparent thermoplastic

polycarbonate (PC)

• 316L stainless steel process connection:

3/4” NPT, or R 1" (BSPT), or G 1" (BSPP)

• internal 5-point terminal block

• ½” NPT wiring entrance

(optional M20 x 1.5" cable entry)

1. ®VALOX is a registered trademark of the General Electric Company.

• housing: VALOX®(thermoplastic

polyester)

• lid: transparent thermoplastic

polycarbonate (PC)

• fully synthetic process connection:

3/4” NPT or R 1" (BSPT)

• internal removable 5-point terminal

block

• ½” NPT wiring entrance

(optional M20 x 1.5" cable entry)

•CE

•CSA

• ATEX1

• C-TICK (Australia)1

1. Enclosure and cable stainless steel process connection versions only

•FM

• WHG overfill protection (Germany)1

• Lloyd’s Register of Shipping, categories ENV1,

ENV2, and ENV5

Note: EMC testing was conducted on the CLS100 metal version while mounted in a

metallic vessel and wired using shielded cable. The sensitivity was set by turning

sensitivity potentiometer 2 turns counter-clockwise from the set point.

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Safety Guidelines

Maintenance

The Pointek CLS100 requires no maintenance or cleaning.

Warning notices must be observed to ensure personal safety as

well as that of others, and to protect the product and the connected

equipment. Warning notices are accompanied by a clarification of

the level of caution to be observed.

This product can only function properly and safely if it is correctly

transported, stored, installed, set up, operated, and maintained.

WARNING - Parts of the enclosure are non-conducting and may

generate an ignition-capable level of electrostatic charge under

certain extreme conditions. The user should ensure that the

equipment is not installed in a location where it may be subjected

to external conditions which might cause a build up of

electrostatic charge on non-conducting surfaces. Additionally,

cleaning of the equipment should be done only with a damp cloth.

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Dimensions

80 mm

(3.2")

65 mm

(2.6")

power LED (green)

sensor status

LED (yellow)

outputstatus

LED (red) terminal block

sensitivity

trimpot

ground lug

72.5 mm

(2.9")

process connection

204 mm

(8.0")

Enclosure

Version

ground post

power LED (green) 36 mm (1.4")

cable relief

output status LED

(red)

sensitivity trimpot

sensor status LED

(yellow)

cable Ø 5 mm (0.2")

trimpot cap

process

connection

50 mm

(2.0")

cable inlet ½" NPT

(optional M20x1.5)

IntegralCable

Version

120 mm

(4.7")

98 mm

(3.9")

nominal

98 mm

(3.9")

nominal

120 mm

(4.7")

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Mounting

Location

Pointek CLS100 is normally mounted into the vessel top (high detection alarm) or through

the tank wall at the detection level (high or low detection alarm).

Installation Features and Restrictions

Note:

• Installation shall only be performed by qualified personnel and in accordance with local

governing regulations.

• This product is susceptible to electrostatic shock. Follow proper grounding procedures.

• When using multiple units, sensors must be 100 mm apart. Mount diagonally if vertical

space is restricted.

Vertical Angle Horizontal

Note: Mounting diagrams apply to all versions.

Standpipes Wall Restriction

Process Cautions:

• Keep out of path of falling material.

• Consider material surface configuration when installing unit.

• Protect probe from falling material.

• Avoid areas where material buildup occurs.

> 50 mm (2") > 50 mm (2")

> 50 mm

(2")

> 50 mm (2")

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Connections

Cable Version

Enclosure Version

Alarm Output Status

Note: The mA current loop can be wired in either polarity to determine high or low level

operation as shown in the examples beginning on page 9.

The cable shield should be connected to terminal 3 on the terminal block along with the

provided ground wire.

Alarm Status Covered

Yellow LED ON

Uncovered

Yellow LED OFF

Power

Connection

high

(fail-safe)

red LED OFF

4mA

SSS1= open

1. Solid State Switch (SSS)

red LED ON

20 mA

SSS = closed

black wire + V

high

(non fail-safe)

red LED ON

20 mA

SSS = closed

red LED OFF

4mA

SSS = open

red wire + V

low

(fail-safe)

red LED ON

20 mA

SSS = closed

red LED OFF

4mA

SSS = open

red wire + V

low

(non fail-safe)

red LED OFF

4mA

SSS = open

red LED ON

20 mA

SSS = closed

black wire + V

white

red

black

white

Solid state switch, normally

open unpowered.

V supply / mA 2-wire current

loop detection 4/20 or

20/4 mA

Symbols

– ground

Terminal Operation

mA current loop (+V or -V)

mA current loop (-V or +V)

Cable Equivalent

red wire

black wire

cable shield

*relay available only on Pointek CLS100 fully synthetic enclosure

version

solid state switch/relay*

solid state switch/relay* white wire

white wire

– ground

cable shield connection

Page EN-8 Pointek CLS100 – QUICK START MANUAL 7ML19985QJ83

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Definitions

The alarm conditions below can be detected in a fail-safe or non fail-safe mode.

Fail Safe

• The sensor connection arrangement is fail-safe if the output status is in high

alarm status when power fails; open contact state prevents material overflow.

• The sensor connection arrangement switches to the fail-safe low alarm status

when power fails; this open contact state prevents material running dry.

High Alarm

• When material reaches a maximum process level, covering the probe.

Low Alarm

• When material reaches a minimum process level, uncovering the probe.

Power/Alarm Wiring

Non Intrinsically Safe Version

LOW Alarm

WARNING: The DC input terminal shall be supplied from a source

providing electrical isolation between the input and output, in

order to meet the applicable safety requirements of IEC 61010-1.

Note:

• For terminal block equivalents, see

Enclosure Version

on page 7.

• The solid-state output should only be used in circuits where the current is limited by a

proper load.

• Due to the limited switching capabilities of the solid-state switch component, an

auxiliary relay must be applied when switching high-current/high-voltage apparatus.

WARNING - Parts of the enclosure are non-conducting and may

generate an ignition-capable level of electrostatic charge under

certain extreme conditions. The user should ensure that the

equipment is not installed in a location where it may be subjected

to external conditions which might cause a build up of

electrostatic charge on non-conducting surfaces. Additionally,

cleaning of the equipment should be done only with a damp cloth.

Solid state switch output

12-33 V DC (polarity determines operation)

Note: numbers refer to enclosure versions. See p. 7

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