Siemens SINAMICS S120 User manual

Manual 01/2013

Chassis Power Units

SINAMICS S120

SINAMICS



Chassis power units

_________________

________________

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SINAMICS

S120

Chassis power units

Manual

(GH3), 01/2013

6SL3097-4AE00-0BP3

Preface

System overview

Line-side power components

Line Modules

Motor Modules

DC link components

Motor-side power

components

Cabinet design and EMC

Maintenance and Servicing

Appendix

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

Order number: 6SL3097-4AE00-0BP3

Ⓟ 07/2013 Technical data subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

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Manual, (GH3), 01/2013, 6SL3097-4AE00-0BP3 3

Preface

SINAMICS documentation

The SINAMICS documentation is organized in the following categories:

● General documentation/catalogs

● User documentation

● Manufacturer/service documentation

Additional information

Using the following link, you can find information on the topics:

● Ordering documentation / overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals/information)

http://www.siemens.com/motioncontrol/docu

Please send any questions about the technical documentation (e.g. suggestions for

improvement, corrections) to the following e-mail address:

docu.motioncontrol@siemens.com

My Documentation Manager

Using the following link, you can find information on how to create your own individual

documentation based on Siemens' content, and adapt it for your own machine

documentation:

http://www.siemens.com/mdm

Training

Using the following link, you can find information on SITRAIN - training from Siemens for

products, systems and drive technology solutions:

http://www.siemens.com/sitrain

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product

Support:

http://support.automation.siemens.com

Preface

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4 Manual, (GH3), 01/2013, 6SL3097-4AE00-0BP3

SINAMICS

You can find information on SINAMICS under:

http://www.siemens.com/sinamics

Usage phases and the available tools/documents

Table 1 Usage phases and the available tools/documents

Usage phase Tools

Orientation SINAMICS S sales documentation

Planning/engineering •SIZER engineering tool

•Configuration manuals, motors

Decision making/ordering SINAMICS S Catalogs

Configuring/installation •SINAMICS S120 Manual for Control Units and Additional System

Components

•SINAMICS S120 Manual for Booksize Power Units

•SINAMICS S120 Manual for Chassis Power Units

•SINAMICS S120 Manual for Liquid Cooled Chassis Power Units

•SINAMICS S120 Manual for AC Drives

•SINAMICS S120M Manual for Distributed Drive Technology

Commissioning •STARTER Commissioning Tool

•SINAMICS S120 Getting Started

•SINAMICS S120 Commissioning Manual

•SINAMICS S120 CANopen Commissioning Manual

•SINAMICS S120 Function Manual

•SINAMICS S120/S150 List Manual

Using/operating •SINAMICS S120 Commissioning Manual

•SINAMICS S120/S150 List Manual

Maintenance/Service •SINAMICS S120 Commissioning Manual

•SINAMICS S120/S150 List Manual

List of references •SINAMICS S120/S150 List Manual

Target group

This documentation is intended for machine manufacturers, commissioning engineers, and

service personnel who use the SINAMICS drive system.

Benefits

This manual provides all the information, procedures and operational instructions required

for commissioning and servicing SINAMICS S120.

Preface

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Manual, (GH3), 01/2013, 6SL3097-4AE00-0BP3 5

Standard scope

The scope of the functionality described in this document can differ from the scope of the

functionality of the drive system that is actually supplied.

● Other functions not described in this documentation might be able to be executed in the

drive system. This does not, however, represent an obligation to supply such functions

with a new controller or when servicing.

● The documentation can also contain descriptions of functions that are not available in a

particular product version of the drive system. The functionalities of the supplied drive

system should only be taken from the ordering documentation.

● Extensions or changes made by the machine manufacturer must be documented by the

machine manufacturer.

For reasons of clarity, this documentation does not contain all of the detailed information on

all of the product types. This documentation cannot take into consideration every

conceivable type of installation, operation and service/maintenance.

Technical support

Country-specific telephone numbers for technical support are provided in the Internet under

Contact:

http://www.siemens.com/automation/service&support

EC declarations of conformity

The EC Declaration of Conformity for the EMC Directive and for the Low-Voltage Directive

can be found/obtained from the relevant regional office of the I DT MC and I DT LD Business

Units of Siemens AG.

Note

Low-voltage directive

When operated in dry operating areas, SINAMICS equipment with AC motors conforms to

Low-Voltage Directive 2006/95/EC.

Note

EC declaration of conformity

In the configuration specified in the corresponding EC Declaration of Conformity regarding

EMC requirements and when the EMC installation guideline, order no. 6FC5297-0AD30-0*P*

is observed, SINAMICS devices conform to EMC Directive 89/336/EEC and 2004/108/EC.

(*A: German; *B: English)

Note

Machinery directive

The devices satisfy the requirements according to Machinery Directive 2006/42/EC for the

Safety Integrated safety functions.

Preface

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6 Manual, (GH3), 01/2013, 6SL3097-4AE00-0BP3

Note

Compliance with EMC limit values

The manual describes a target state which, if maintained, ensures the required level of

operational reliability and compliance with EMC limit values.

Should there be any deviation from the requirements in the manual, appropriate actions (e.g.

measurements) must be taken to check/prove that the required level of operational reliability

and compliance with EMC limit values are ensured.

EMC limit values for South Korea

The EMC limit values that have to be observed for South Korea correspond to the limit

values of the EMC product standard for variable-speed electric drives EN 61800-3 of

category C2 or of limit value class A, Group 1 according to EN 55011.

With suitable additional measures, the limit values of category C2 or of limit class A, Group

1, are maintained. Additional measures, such as the use of an additional RFI suppression

filter (EMC filter), may be necessary.

In addition, measures for a correct EMC-compliant configuration of the plant are described in

detail in this manual and the "SINAMICS Low-Voltage Configuration Manual".

Spare parts

You will find spare parts on the Internet at:

http://support.automation.siemens.com/WW/view/en/16612315

Test certificates

The Safety Integrated functions of SINAMICS components are generally certified by

independent institutes. An up-to-date list of certified components is available on request from

your local Siemens office. If you have any questions relating to certifications that have not

been completed, please ask your Siemens contact.

Preface

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Manual, (GH3), 01/2013, 6SL3097-4AE00-0BP3 7

ESD information

CAUTION

Electrostatic sensitive devices

Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices

that can be damaged by electrostatic fields or electrostatic discharges.

Regulations for handling ESD components:

•During the handling of electronic components, pay attention to the grounding of the

person, workplace and packaging!

•Personnel in ESD areas with conductive flooring may only handle electronic

components if:

– They are grounded with an ESD wrist band

– They are wearing ESD shoes or ESD shoe grounding straps

•Electronic components should be touched only when this is unavoidable. They must

only be handled on the front panel or, in the case of printed circuit boards, at the edge.

•Electronic components must not be brought into contact with plastics or clothing made

of artificial fibers.

•Electronic components may only be placed on conducting surfaces (table with ESD

coating, conducting ESD foamed material, ESD packing bag, ESD transport container).

•Electronic components may not be placed near display units, monitors or televisions

(minimum distance from the screen > 10 cm).

•Measurements must only be taken on boards when the measuring instrument is

grounded (via protective conductors, for example) or the measuring probe is briefly

discharged before measurements are taken with an isolated measuring device (for

example, touching a bare metal housing).

Preface

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8 Manual, (GH3), 01/2013, 6SL3097-4AE00-0BP3

Safety information

DANGER

Qualified personnel

SINAMICS S equipment must only be commissioned by suitably qualified personnel.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and follow the specified danger and

warning notices.

When electrical equipment and motors are operated, the electrical circuits automatically

conduct a dangerous voltage.

Dangerous mechanical movements of the driven machine components are possible during

system operations.

All work on the electrical system must be carried out when the system has been

disconnected from the power supply and is de-energized.

DANGER

Five safety rules

When carrying out any kind of work on electrical devices, the "five safety rules" according to

EN 50110 must always be observed:

1. Disconnect the system.

2. Protect against reconnection.

3. Make sure that the equipment is de-energized.

4. Ground and short-circuit.

5. Cover or enclose adjacent components that are still live.

WARNING

Correct and safe operation

Correct and safe operation of SINAMICS S units assumes correct transportation in the

transport packaging, correct long-term storage in the transport packaging, setup and

installation, as well as careful operation and maintenance.

The details in the catalogs and proposals also apply to the design of special equipment

versions.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and plant-specific regulations and

requirements must be taken into account.

According to EN 61800-5-1 and UL 508, only safely isolated protective extra low-voltages

may be connected to any of the connections or terminals on the electronics modules.

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