Siemens SIMODRIVE 611A Technical manual

SIEMENS

SIMODRIVE 611A

Transistor PWM Inverters and

Motors for AC Feed Drives

Installation and Planning Guide

Edition 04.99

Manufacturers’ Service Documentation

6SN1197-IRWFD-0BP2

BP1952

CONTENTS

SECTION 0

Preliminary Information 0-7

SECTION 1 – Analog Feed Drives

Supply Infeed (NE) Module

General Information 1-19

Function overview and settings 1-20

Service and diagnostics 1-23

Technical data 1-25

Interface Overview 1-35

Interface Overview – 5/10kW 1-42

Line Fuses, Commutating Reactors, and Transformers 1-44

Power Modules

General Information 1-61

Technical Data 1-62

Load Duty Cycle Definition 1-69

Control Components

Feed control with user-friendly interface 1-71

Function overview via parameter board 1-73

Main Spindle option board – functions 1-77

Feed control with standard interface 1-80

Start-up

Short Start-up, settings 1-83

Adaptation Tables 1-85

Speed controller optimization 1-96

Tachometer adjustments 1-97

Setting of proportional gain (Kp) without adaptation 1-97

Setting the integral action time (Tn) without adaptation 1-98

Integral action time with adaptation (if required) 1-99

Proportional gain with adaptation 1-100

Speed controller I-component limit 1-101

Drift component (offset) 1-102

Setting elements with standard interface 1-103

Setting elements with user-friendly interface 1-107

Setpoint interfaces 1-111

Start-up of Main Spindle Option Board 1-113

Powering On 1-121

Maintenance and Diagnostics

Test sockets and displays 1-124

User-friendly interface 1-124

Standard interface (two-axis) 1-126

Troubleshooting 1-127

iii

Electrical Block Diagram

Standard controller board 1-128

User-friendly controller board 1-129

Board Component Layout

Parameter board 1-130

Motor to Drive Connections

Feedback cable connection and Power lead connection 1-132

Important Circuit Information 1-133

Application Examples 1-149

EMC Measures 1-156

Mounting Dimensions 1-159

Drive modules 1-161

Reactors 1-163

Overall Interface and Start-up Procedures

Power and Grounding 1-165

Infeed Module – connection and start-up notes 1-168

Standard Version Feed Module – connection and Start-up notes 1-172

2-Axis, Standard Version Feed Module – connection and Start-up notes 1-175

User-Friendly Version Feed Module – connection and Start-up notes 1-178

Main Spindle Option Board – Connections and Notes 1-181

Monitoring and Pulsed Resistor Module – Connections and Notes 1-182

Cross-reference, Old complete unit order codes to new component order codes 1-183

Tightening torque specifications for drive screws and connections 1-184

Part numbers for Drive connectors 1-185

Section - AL S

General Information on AC Servo Motors

Electrical Data AL S/1-1

Definitions AL S/1-1

Rating plate data AL S/1-9

Mechanical Data AL S/2-1

Definitions AL S/2-1

Mounted / integrated components AL S/2-10

Functions – options AL S/3-1

Termination Technology AL S/4-1

Power cable AL S/4-1

Signal cable AL S/4-2

Cable versions AL S/4-3

Section – 1FT5

General Information on AC Servo Motors

Motor Description 1FT5/1-1

Characteristics and technical data 1FT5/1-1

Functions and options 1FT5/1-6

Interfaces 1FT5/1-18

Thermal motor protection 1FT5/1-19

Encoder 1FT5/1-19

Order designations 1FT5/2-1

Technical Data and Characteristics 1FT5/3-1

Speed/Torque diagrams 1FT5/3-1

Standard motors 1FT5/3-1

Short motors 1FT5/3-30

Cantilever/axial force diagrams 1FT5/3-36

Standard motors 1FT5/3-37

Short motors 1FT5/3-44

Section – GE

Feedback and Encoders for 1FT5…

Thermistors GE/1-1

Tachometer GE/1-2

Built-in Encoder (ROD 320 GE/1-3

Built-on Encoder (ROD 426) GE/1-5

SECTION 0

PRELIMINARY INFORMATION

0-7

0-9

SIMODRIVE 611 (PJ)

Foreword

This document is part of the documentation developed for SIMODRIVE. All do-

cuments are available individually. The documentation list, which includes all

Advertising Brochures, Catalogs, Overviews, Short Descriptions, User Manuals

and Technical Descriptions can be obtained from your local Siemens Office

with Order No., location and price.

This Manual does not purport to cover all details or variations in equipment, nor

to provide for every possible contingency to be met in connection with installa-

tion, operation or maintenance.

Should further information be desired or should particular problems arise, which

are not covered sufficiently for the purchaser’s purposes, the matter should be

referred to the local Siemens sales office.

The contents of this Guide shall neither become part of nor modify any prior or

existing agreement, commitment or relationship. The sales contract contains the

entire obligation of Siemens. The warranty contained in the contract between

the parties is the sole warranty of Siemens. Any statements contained here do

not create new warranties nor modify the existing warranty.

02.98

SIMODRIVE 611 (PJ)

Qualified personnel

For the purpose of this Guide and product labels, a ”qualified person” is

someone who is familiar with the installation, mounting, start–up and opera-

tion of the equipment and the hazards involved. He or she must have the

following qualifications:

–trained and authorized to energize, de–energize, clear, ground and tag

circuits and equipment in accordance with established safety procedu-

res.

–trained in the proper care and use of protective equipment in accordance

with established safety procedures.

–trained in rendering first aid

!Danger

This symbol in the document indicates that death, severe personal injury or

substantial property damage will result if proper precautions are not taken.

!Warning

This symbol appears in the document if death, severe personal injury or pro-

perty damage can result if proper precautions are not taken.

!Caution

This symbol appears in the document indicating that minor personal injury or

material damage can result if proper precautions are not taken.

!Important

This symbol appears in the documentation if a particular issue is significant.

Note

For the purposes of this Guide, ”Note” indicates information about the product

or the respective part of the Guide which is essential to highlight.

Definitions

Foreword

Table of contents

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