Siemens SINAMICS G130 User manual

Terminal Module 150 (TM150)

___________________

SINAMICS

SINAMICS G130

Terminal Module 150 (TM150)

Operating Instructions

Control version V4.7

04/2014

A5E03758735A

Safety information

General information

Mechanical installation

Electrical installation

Technical specifications

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E03758735A

Ⓟ

08/2014 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenan

ce are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Terminal Module 150 (TM150)

Operating Instructions, 04/2014, A5E03758735A 5

Table of contents

1 Safety information ................................................................................................................................... 7

1.1 General safety instructions ............................................................................................................7

1.2 Handling electrostatic sensitive devices (ESD) ...........................................................................11

2 General information .............................................................................................................................. 13

2.1 Safety information ........................................................................................................................14

3 Mechanical installation .......................................................................................................................... 17

4 Electrical installation.............................................................................................................................. 19

4.1 Overview ......................................................................................................................................19

4.2 Interface description.....................................................................................................................20

4.2.1 X524 electronics power supply ....................................................................................................20

4.2.2 X500/X501 DRIVE-CLiQ interfaces .............................................................................................20

4.2.3 X531-X536 temperature sensor inputs ........................................................................................21

4.2.4 Meaning of the LEDs on the Terminal Module TM150 ................................................................23

4.3 Connection examples ..................................................................................................................24

4.4 Protective conductor connection and shield support ...................................................................26

5 Technical specifications ........................................................................................................................ 27

Table of contents

Terminal Module 150 (TM150)

6Operating Instructions, 04/2014, A5E03758735A

Terminal Module 150 (TM150)

Operating Instructions, 04/2014, A5E03758735A 7

Safety information

1.1

General safety instructions

DANGER

Danger to life due to live parts and other energy sources

Death or serious injury can result when live parts are touched.

•Only work on electrical equipment if you are appropriately qualified.

•Always observe the country-specific safety rules for all work.

Generally, six steps apply when establishing safety:

1. Prepare for shutdown and notify all those who will be affected by the procedure.

2. Disconnect the machine from the supply.

–Switch off the machine.

–Wait until the discharge time specified on the warning labels has elapsed.

–Check that it really is in a zero-voltage state, from phase conductor to phase

conductor and phase conductor to protective conductor.

–Check that every auxiliary circuit is de-energized.

–Ensure that the motors cannot move.

3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or

water.

4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or

short-circuiting or closing valves, for example.

5. Take measures to prevent reconnection of the energy sources.

6. Ensure that the correct machine is completely interlocked.

After you have completed the work, restore the operational readiness by following the

above steps in the reverse order.

WARNING

Danger to life through a hazardous voltage when connecting an unsuitable power supply

Death or serious injury can result when live parts are touched in the event of a fault.

•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

Safety information

1.1 General safety instructions

Terminal Module 150 (TM150)

8Operating Instructions, 04/2014, A5E03758735A

WARNING

Danger to life when live parts are touched on damaged devices

Improper handling of devices can cause damage.

For damaged devices, hazardous voltages can be present at the enclosure or at exposed

components; if touched, this can result in death or severe injury.

•Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

•Do not use any damaged devices.

WARNING

Danger to life through electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

•As a minimum, connect cable shields and the cores of power cables that are not used at

one end at the grounded housing potential.

WARNING

Danger to life due to electric shock when not grounded

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when

touched, can result in death or severe injury.

•Ground the device in compliance with the applicable regulations.

WARNING

Danger to life due to electric shock when opening plug connections in operation

When opening plug connections in operation, arcs can result in severe injury or death.

•Only open plug connections when the equipment is in a voltage-free state, unless it has

been explicitly stated that they can be opened in operation.

WARNING

Danger to life due to fire spreading if the housing is inadequate

Fire and smoke can cause severe injury or material damage.

•Install devices without a protective housing in a metal control cabinet (or protect the

device by another equivalent measure) in such a way that contact with fire inside and

outside the device is prevented.

•Ensure that smoke can escape via designated paths.

Safety information

1.1 General safety instructions

Terminal Module 150 (TM150)

Operating Instructions, 04/2014, A5E03758735A 9

WARNING

Danger to life through unexpected movement of machines when using mobile wireless

devices or mobile phones

Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m

to the components may cause the devices to malfunction, influence the functional safety of

machines therefore putting people at risk or cause material damage.

•When close to components, switch off all wireless devices and mobile phones.

WARNING

Danger to life due to the motor catching fire in the event of insulation overload

There is a greater load on the motor insulation as result of a ground fault in an IT system. A

possible result is the failure of the insulation with a risk for personnel as a result of fire and

smoke.

•Use a monitoring device that signals an insulation fault.

•Correct the fault as quickly as possible so the motor insulation is not overloaded.

WARNING

Danger to life due to fire if overheating occurs because of insufficient ventilation clearances

Inadequate ventilation clearances can cause overheating with a risk for personnel as a

result of fire and smoke. This can also result in increased downtime and reduced service

lives of devices/systems.

•Ensure compliance with the specified minimum clearances as ventilation clearance for

the respective component. They can be found in the dimension drawings or in the

"Product-specific safety instructions" at the start of the respective section.

WARNING

Danger of an accident occurring due to missing or illegible warning labels

Missing or illegible warning labels can result in death or serious injury.

•Check the warning labels are complete based on the documentation.

•Attach any missing warning labels to the components, in the national language if

necessary.

•Replace illegible warning labels.

Safety information

1.1 General safety instructions

Terminal Module 150 (TM150)

10 Operating Instructions, 04/2014, A5E03758735A

NOTICE

Device damage caused by incorrect voltage/insulation tests

Incorrect voltage/insulation tests can damage the device.

•Before carrying out a voltage/insulation check of the system/machine, disconnect the

devices as all converters and motors have been subject to a high-voltage test by the

manufacturer, and therefore it is not necessary to perform an additional test within the

system/machine.

Note

Use of copper cables for a UL-approved system

For a UL

-approved system use 60/75° C copper conductors only.

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