Siemens SINUMERIK 840D sl Setup guide

08/2005 Edition

SINUMERIK

840D sl/840D/840Di/810D

Diagnostics Guide

Valid for

Control

SINUMERIK 840D pl/840D sl

SINUMERIK 840DE pl/840D sl (export version)

SINUMERIK 840Di

SINUMERIK 840DiE (export version)

SINUMERIK 810D powerline

SINUMERIK 810DE powerline (export version)

Overview of System Error Alarms 1

Overview of Alarms 2

List of Action Numbers 3

Error Codes of Alarm 300500 4

System Reactions on Alarms 5

Appendix A

More information is available on the Internet at:

http://www.siemens.com/motioncontrol

This publication was created using FrameMaker V7.0.

Other functions not described in this documentation may be execut-

able in the control. This does not, however, represent an obligation to

supply such functions with a new control or when servicing.

We have checked the contents of this manual for agreement with the

hardware and software described. Since deviations cannot be pre-

cluded entirely, we cannot guarantee full conformity. However, the

data in this manual is reviewed regularly and any necessary correc-

tions will be included in subsequent editions. Suggestions for im-

provement are welcome.

Subject to change without prior notice

Order No. 6FC5298-7AA20-0BP2

Printed in Germany Siemens Aktiengesellschaft

SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status code in the "Remarks" column:

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are Siemens trademarks.

Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights

of their owners.

A .... New documentation

B .... Unrevised reprint with new order number

C .... Revised edition with new status

Edition Order No. Remarks

09.95 6FC5298-3AA01-0BP0 Description of differences

03.96 6FC5298-3AA20-0BP0 C

08.97 6FC5298-4AA20-0BP0 C

12.97 6FC5298-4AA20-0BP1 C

12.98 6FC5298-5AA20-0BP0 C

08.99 6FC5298-5AA20-0BP2 C

04.00 6FC5298-5AA20-0BP2 C

10.00 6FC5298-6AA20-0BP0 C

09.01 6FC5298-6AA20-0BP1 C

02.02 6FC5298-6AA20-0BP2 C

11.02 6FC5298-6AA20-0BP3 C

03.04 6FC5298-7AA20-0BP0 C

10.04 6FC5298-7AA20-0BP1 C

08.05 6FC5298-7AA20-0BP2 C

iii

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

Preface

Structure of the documentation

The SINUMERIK documentation is organized in 3 parts:

•General documentation

•User documentation

•Manufacturer/service documentation

Please contact your local Siemens office for more detailed information about

other SINUMERIK 840D sl/840D/840Di/810D publications and publications that

apply to all SINUMERIK controls (e.g. universal interface, measuring cycles, etc.).

An overview of publications, which is updated monthly and also provides informa-

tion about the language versions available, can be found on the Internet at:

http://www.siemens.com/motioncontrol

Select "Support" -> "Technical Documentation" -> "Overview of Publications"

The Internet version of the DOConCD (DOConWEB) is available at:

http://www.automation.siemens.com/doconweb

Target audience

This documentation is intended for manufacturers of machine tools with

SINUMERIK 840D sl /840D/840Di/810D, SIMODRIVE 611D and SINAMICS.

Preface 08/2005

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

Hotline

If you have any questions, please contact our hotline:

A&D Technical Support

Phone: +49 (0) 180 5050 - 222

Fax: +49 (0) 180 5050 - 223

E-mail: mailto:adsupport@siemens.com

Internet: http://www.siemens.com/automation/support-request

If you have any queries (suggestions, corrections) in relation to this documenta-

tion, please fax or e-mail us:

Fax: +49 (0) 9131 98 - 63315

E-mail: mailto:motioncontro[email protected]

Fax form: See the reply form at the end of the brochure.

Subject matter of this manual

This manual is intended as a work of reference. It allows the operator at the

machine tool:

−To correctly assess special situations when operating the machine.

−To ascertain the reaction of the system to the special situation.

−To utilize the possibilities for continued operation following the special sit-

uation.

−To follow references to other documentation containing further details.

Scope

This manual describes the alarms / messages from the NC kernel (NCK) area,

the PLC and the SIMODRIVE 611D drive and SINAMICS.

Other alarms can occur from the HMI/MMC (Human-Machine/Man-Machine

Communication) areas. These alarms are displayed on the operator panel in the

form of self-explanatory text. They are documented in the section on MMC mes-

sages.

For special situations in conjunction with the integrated PLC, please refer to the

SIMATIC S7-300 documentation.

The alarms are sorted by ascending alarm number in each section. There are

gaps in the sequence.

08/2005 Preface

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

Structure of alarm description

Each alarm consists of an alarm number and alarm text. There are four descrip-

tion categories:

•Explanation

•Reaction

•Remedy

•Program continuation

For a more detailed explanation of the "Reaction" category, please refer to

section: "System reactions on alarms"

For a more detailed explanation of the "Program continuation" category, please

refer to the section: "Clear criteria for alarms"

Structure of the alarms for the number range 200 000 - 299 999

Each alarm (fault or warning), consisting of a number, location (optional) and

alarm text, is indicated with further information for the following categories:

•Reaction

•Acknowledgment

•Cause

•Remedy

Note

Instead of <location>, the following is indicated in the alarm display:

•Axis name and drive number or

•Bus and slave number of the PROFIBUS DP component affected

For a more detailed explanation of the "Reaction" / "Acknowledgement" category,

please refer to section: "System reactions on SINAMICS alarms".

"Cause":

For the cause of the alarm/warning, the fault / warning valueis prepared as far as

possible in text form.

Preface 08/2005

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

NCK alarms

HMI alarms/messages

SINAMICS alarms (faults/warnings)

611D alarms (>SW 7.1)

Table -1 Number ranges of the alarm numbers

000 000 - 009 999 General alarms

010 000 - 019 999 Channel alarms

020 000 - 029 999 Axis/spindle alarms

030 000 - 099 999 Functional alarms

060 000 - 064 999 Cycle alarms SIEMENS

065 000 - 069 999 Cycle alarms user

070 000 - 079 999 Compile cycles, manufacturer and OEM

Table -2 Number ranges of the alarm numbers, continued

100000 - 100999 Basic system

101000 - 101999 Diagnosis

102000 - 102999 Services

103000 - 103999 Machine

104000 - 104999 Parameters

105000 - 105999 Programming

106000 - 106999 Reserve

107000 - 107999 OEM

109000 - 109999 Distributed systems (M to N)

110000 - 110999 HMI Embedded messages

111000 - 111999 ManualTurn, ShopMill, ShopTurn

120000 - 120999 HMI Advanced messages

Table -3 Number ranges of the message numbers, continued

200000 - 299999 Basic system

Table -4 Number ranges of the alarm numbers, continued

300000 - 399999 Drive

08/2005 Preface

vii

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

PLC alarms/messages

1) More detailed information is available via the diagnostic function (diagnostic buffer) in SIMATIC

STEP 7.

2) The PLC alarms in the range 500000 - 899999 are configured and described by the machine man-

ufacturer.

Action list

The actions described in the alarm texts ("Action %---") are explained in detail in

the table in the "Action list" section.

Finding information

For better orientation, you are provided with a table of contents as well as the

appendices:

•Abbreviations

•References

Safety

Danger and warning concept

Thefollowingwarningnotices with varyingdegrees of significanceare used inthe

document:

Table -5 Number ranges of the alarm numbers, continued

400000 - 499999 General alarms

500000 - 599999 Channel alarms 2)

600000 - 699999 Axis/spindle alarms 2)

700000 - 799999 User area 2)

800000 - 899999 Sequencers/graphs 2)

(810001 - 810009 System error messages from PLC 1))

Danger

Please check the situation in the plant on the basis of the description of the active

alarm(s). Eliminate the causes for theoccurrence of the alarms and acknowledge

in the manner indicated. Failure to observe this warning will place your machine,

workpiece, stored settings and possibly even your own safety at risk.

Danger

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury or in substantial property damage.

Preface 08/2005

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

Warning

Indicates an imminently hazardous situation which, if not avoided, could result in

death or serious injury or in substantial property damage.

Caution

Caution (with warning triangle) indicates that minor personal injury or property

damage can result if proper precautions are not taken.

Caution

Used without safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

Notice

Used without the safety alert symbol indicates a potential situation which, if not

avoided, may result in an undesirable result or state.

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

Contents

Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

1 Overview of System Error Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

2 Overview of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

3 List of Action Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-949

4 Error Codes of Alarm 300500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-973

5 System Reactions on Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-987

5.1 Cancel criteria for alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-990

5.2 System reactions on SINAMICS alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-991

A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-995

A.1 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-995

Contents 08/2005

SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition

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