Siemens SINUMERIK 828D Turning Installation guide

Sinumerik 828D

This document was produced for training purposes.

Siemens assumes no responsibility for its contents.

SINUMERIK 828D

Machine Commissioning

Training Manual

Edition 2009.8

SINUMERIK 828D

Commissioning Manual

Turning and Milling

Valid for

Controller:- Software:-

Sinumerik 828D 2.06.28

Contents

B060 System overview.

B021 Protection levels.

B002 Toolbox Installation.

B025 Time and Date Settings

B010 PPU Connections and Diagnostics.

B044 Licence and Option Commissioning.

B017 System Restore.

B008 Machine Control Panel .

B026 Creating a PLC Program.

B019 S7-200 PLC Instructions.

B034 PLC Interface.

B031 PLC Alarm and Message Structure.

B032 Remote Diagnosis .

B033 PI Services & PLC Functions.

B058 PLC On board Diagnostic.

B041 Machine and Setting Data.

B068 Commissioning Sequence.

B053 Axis and Drive Diagnostics.

B084 Referencing of Encoders.

B020 Maintenance Planner.

B009 Easy Extend .

B018 Easy Messenger.

B007 Electronic Logbook.

B067 Preparation of series machines.

B100 Servo Optimisation.

B051 Line and Motor Modules .

B006 Electrical Cabinet Design.

B099 Tips & Tricks

1 Brief description

Sinumerik 828D

This document was produced for training purposes.

Siemens assumes no responsibility for its contents.

SINUMERIK 828D Page 1 B060

B060

System Overview

B060

Module Objective:-

Upon completion of this module you will know the Sinumerik 828D system and the components which

make up the system.

Module Description:-

The Sinumerik 828D system is made up of a variety of hardware components. This module gives a

graphical overview of those components and shows where each component is connected.

A brief description of the hardware components is also given.

B060

B060 Page 2 SINUMERIK 828D

System Overview Section 2

Page 3

Machine Control

Panels

Drive Components Section 5

Page 10

828D/PPU Section 3

Page 4

Section 4

Page 6

NX10 Module Section 6

Page 14

Sensor Modules Section 7

Page 15

PLC Periphery

PP72/48

Section 8

Page 18

Hand-held Units Section 9

Page 20

B011

Contents:-

SINUMERIK 828D Page 3B060

Notes

}

Section 2

X122

X100 X101 X102

X140

X132

X142

X143

X130

PN1 PN2

X125

X127

X135

Sinumerik 828D

& PPU2xx.1

USB

X127 Service

Ethernet

PN1 & PN2

Profinet

interfaces.

X100, X101 & X103

DriveCliq interfaces.

PP72/48PN PLC I/O

X140

RS232

interface

GSM/GPRS

modem

Digital I/O

X122, X132 & X142

Hand-wheels

Sinamics S120

Booksize drive

Modules.

MCP310PN

X145

Compact

Flash

X130-Facxtory Ethernet

Filter

Reactor

MCP483PN

SMC20/30 SMC20/30

DMC20

DriveCliq

hub

NX10

USB

Mini

HHU

System Overview

B060 Page 4 SINUMERIK 828D

Notes

Section 3 Hardware information

PPU2xx.1 with integrated 828D controller

General information.

The controller is available in vertical or horizontal formats. The functionality of the two

variants is identical.

The PPU includes “Qwerty” and numerical keyboard inputs and shortcut keys to spe-

cific machine areas.

The 828D encompasses the HMI, NC, PLC and CU logical components.

PPU interfaces:-

X125 USB interface.

X127 Ethernet service port.

X145 Compact Flash (CF) interface.

RDY Green ready LED

NC Red fault LED

CF Amber CF card activity LED

828D interfaces:-

X1-24V DC supply.

X100 to X103 –Drive Cliq interface.

X130-Ethernet factory network.

X135-USB interface.

X140-RS232 interface

X122 & X132-Digital I/O for Sinamics

X142-Digital I/O for NCK

X143-Hand-wheels x 2

LED Indicators:-

FAULT-Red-fault present, contact Siemens.

SYNCH-Green-synchronisation OK

Rx/Tx-Yellow network activity LED (1 each for PN1, PN2 & X130 interfaces)

Link-Green network connection indicator (1 each for PN1, PN2 & X130 interfaces)

Horizontal variant

PPU2x1.1

Vertical variant:

PPU2x0.1

A choice of horizontal or vertical mounting is available:-

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