SIEB & MEYER SD2 Guide
Drive System SD2
D-00000039.3
2021-03-16
Drive System SD2
Hardware Description
Drive amplifier SD2, power supply unit PS2
SIEB & MEYER
Copyright
Original instructions, Copyright © 2021 SIEB & MEYER AG.
All Rights Reserved.
This manual or extracts thereof may only be copied with the explicit authorization by
SIEB & MEYER AG.
Trademarks
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registered trademarks of their respective companies.
SIEB & MEYER Worldwide
For questions regarding our products and technical problems please contact us.
SIEB & MEYER AG
Auf dem Schmaarkamp 21
21339 Lueneburg
Germany
Phone: +49 4131 203 0
Fax: +49 4131 203 2000
support@sieb-meyer.de
http://www.sieb-meyer.de
SIEB & MEYER Shenzhen Trading Co. Ltd.
Room A208 2/F,
Internet Innovation and Creation services base Building (2),
No.126, Wanxia road, Shekou, Nanshan district,
Shenzhen City, 518067
P.R. China
Phone: +86 755 2681 1417 / +86 755 2681 2487
Fax: +86 755 2681 2967
http://www.sieb-meyer.cn
SIEB & MEYER Asia Co. Ltd.
4 Fl, No. 532, Sec. 1
Min-Sheng N. Road
Kwei-Shan Hsiang
333 Tao-Yuan Hsien
Taiwan
Phone: +886 3 311 5560
Fax: +886 3 322 1224
http://www.sieb-meyer.com
Drive System SD2 - Hardware Description
Table of Contents
Table of Contents
1 About this Manual.................................................................8
1.1 Illustration of Warnings.......................................................................................8
1.2 Abbreviations..................................................................................................... 8
2 General Information............................................................10
3 Safety Instructions..............................................................11
3.1 Standards and Regulations..............................................................................11
3.2 Working on the Device.....................................................................................11
3.3 Appropriate Use...............................................................................................12
3.4 Reasonably Foreseeable Misuse.....................................................................13
3.5 Transport and Storage..................................................................................... 13
3.6 Installation........................................................................................................14
3.7 Electrical Connection....................................................................................... 15
3.8 Operation......................................................................................................... 16
3.9 Maintenance.................................................................................................... 17
3.10 Disposal........................................................................................................... 17
3.11 Legal Warranty.................................................................................................18
4 Unit Assembly Complying EMC........................................ 19
4.1 Emission of Line and Field Interferences According to Category C3.............. 19
5 Drive Amplifier SD2............................................................ 21
5.1 Block Diagram..................................................................................................21
5.2 Type Plate........................................................................................................ 22
5.3 Device Designation..........................................................................................23
5.4 Components of the Drive System SD2x.......................................................... 24
6 Single-axis Drive Amplifiers.............................................. 25
6.1 Device Variant 0362111xy (max. 80 A)............................................................ 25
6.1.1 Dimensions...................................................................................................................26
6.1.2 Technical Data.............................................................................................................. 27
6.1.3 Connectors................................................................................................................... 28
6.2 Device Variant 0362111MF/0362111NF (max. 200 A)..................................... 29
6.2.1 Dimensions...................................................................................................................30
6.2.2 Technical Data.............................................................................................................. 31
6.2.3 Connectors................................................................................................................... 32
6.3 Device Variant 0362111OF (max. 160 A) with Integrated Water-cooled Heat
Sink.................................................................................................................. 33
6.3.1 Dimensions...................................................................................................................34
6.3.2 Technical Data.............................................................................................................. 35
6.3.3 Connectors................................................................................................................... 36
6.4 Device Variant 0362111RF (max. 220 A) with Integrated Water-cooled Heat
Sink.................................................................................................................. 37
6.4.1 Dimensions...................................................................................................................38
6.4.2 Technical Data.............................................................................................................. 39
6.4.3 Connectors................................................................................................................... 40
6.5 Device Variant 0362111SF (max. 358 A) with Integrated Water-cooled Heat
Sink.................................................................................................................. 41
6.5.1 Dimensions...................................................................................................................43
6.5.2 Technical Data.............................................................................................................. 44
6.5.3 Connectors................................................................................................................... 45
6.6 Device Variants 0362114xy (max. 80 A) with Integrated Heat Sink.................46
6.6.1 Dimensions...................................................................................................................47
6.6.2 Technical Data.............................................................................................................. 48
6.6.3 Connectors................................................................................................................... 49
6.7 Device Variant 0362114MF/0362114NF (max. 200 A) with Integrated Heat
Sink.................................................................................................................. 50
Drive System SD2 - Hardware Description 3
Table of Contents
6.7.1 Dimensions...................................................................................................................51
6.7.2 Technical Data.............................................................................................................. 52
6.7.3 Connectors................................................................................................................... 53
6.8 Device Variant 0362114QF (max. 120 A) with Integrated Heat Sink............... 54
6.8.1 Dimensions...................................................................................................................55
6.8.2 Technical Data.............................................................................................................. 56
6.8.3 Connectors................................................................................................................... 57
7 Double-axis Drive Amplifiers............................................. 59
7.1 Device Variant 0362110xxy (max. 40 A).......................................................... 59
7.1.1 Dimensions...................................................................................................................60
7.1.2 Technical Data.............................................................................................................. 61
7.1.3 Connectors................................................................................................................... 62
7.2 Device Variant 0362112xxy (max. 120 A)........................................................ 63
7.2.1 Dimensions...................................................................................................................64
7.2.2 Technical Data.............................................................................................................. 65
7.2.3 Connectors................................................................................................................... 66
7.3 Device Variant 0362113xxy (max. 40 A) with Integrated Heat Sink.................67
7.3.1 Dimensions...................................................................................................................68
7.3.2 Technical Data.............................................................................................................. 69
7.3.3 Connectors................................................................................................................... 70
7.4 Device Variant 0362115xxy (max. 120 A) with Integrated Heat Sink...............71
7.4.1 Dimensions...................................................................................................................72
7.4.2 Technical Data.............................................................................................................. 73
7.4.3 Connectors................................................................................................................... 74
8 Compact Devices................................................................ 75
8.1 Device Variant 0362130xxy (max. 60 A)..........................................................75
8.1.1 Dimensions...................................................................................................................76
8.1.2 Technical Data.............................................................................................................. 77
8.1.3 Connectors................................................................................................................... 78
8.2 Device Variant 0362131xxy (max. 60 A) with Integrated Heat Sink................ 79
8.2.1 Dimensions...................................................................................................................80
8.2.2 Technical Data.............................................................................................................. 81
8.2.3 Connectors................................................................................................................... 83
9 Power Supply Unit PS2...................................................... 84
9.1 Block Diagram..................................................................................................85
9.2 Device Variant 0362190y................................................................................. 86
9.2.1 Dimensions...................................................................................................................87
9.2.2 Technical Data.............................................................................................................. 88
9.2.3 Connectors................................................................................................................... 89
9.3 Device Variant 0362191y with Integrated Heat Sink........................................90
9.3.1 Dimensions...................................................................................................................91
9.3.2 Technical Data.............................................................................................................. 92
9.3.3 Connectors................................................................................................................... 93
9.4 Device Variant 0362193y with Integrated Heat Sink........................................94
9.4.1 Dimensions...................................................................................................................95
9.4.2 Technical Data.............................................................................................................. 96
9.4.3 Connectors................................................................................................................... 97
10 Mounting Example with External Heat Sink..................... 98
10.1 Rear Panel with Liquid Cooling........................................................................99
10.2 Extruded Heat Sink Made of Aluminum.........................................................100
10.3 High-performance Heat Sink..........................................................................101
10.4 Mounting Holes for 70 mm Devices...............................................................102
10.5 Mounting Holes for 100 mm Devices.............................................................103
10.6 Mounting Holes for 130 mm Devices.............................................................104
11 Water Cooling (0362111OF/RF/SF).................................. 105
4 Drive System SD2 - Hardware Description
Table of Contents
11.1 Connection of the cooling unit........................................................................105
12 Connector Pin Assignment..............................................107
12.1 ID Switch SD2 (Address Selection Switch)....................................................107
12.2 ID SwitchPS2................................................................................................. 107
12.3 X1, X2 – 24 V.................................................................................................107
12.4 X3 – Bus Inputs (RS485,CAN).......................................................................108
12.5 X4 – Bus Outputs (RS485, CAN)...................................................................108
12.6 X5 – DIO........................................................................................................ 109
12.6.1 Digital Inputs / Outputs – SERVO / VECTOR (SVC)..................................................109
12.6.2 Digital Inputs / Outputs – HSPAM / VF....................................................................... 111
12.7 X6 – Encoder 0.............................................................................................. 112
12.8 X7 – Encoder 1 / Encoder Emulation.............................................................112
12.9 X8 – Resolver................................................................................................ 113
12.10 X9 – Motor Feedback.....................................................................................114
12.11 X10 – Safety (STO)........................................................................................115
12.12 X11ϑ – Temperature Sensor of the Motor...................................................... 116
12.13 X12 – DIO PS2.............................................................................................. 116
12.14 X13– Analog Interface................................................................................... 117
12.15 X14 – USB (Parameterization).......................................................................118
12.16 X20, X21 – DC Link Connectors....................................................................118
12.17 X22, X24, X47 – Motor Connection............................................................... 119
12.18 X23 – Mains Supply PS2............................................................................... 121
12.19 X25 – External Ballast Resistor..................................................................... 121
12.20 X26/ X27 – SERVOLINK 4.............................................................................122
12.20.1 Preparation of Optical Fiber Cables with Connector.................................................. 122
12.21 X28 – Mains Supply of Compact Devices......................................................124
12.22 X68 – DC Link Connectors............................................................................ 125
12.23 X69 (1, 2) – External Ballast Resistor............................................................126
12.24 X70 (1, 2, 3) – External Precharge Resistor.................................................. 126
12.25 X71 – Mains Supply PS2............................................................................... 126
12.26 Motor/DC Link Connection 0362111RF......................................................... 127
12.27 Motor/DC Link Connection 0362111SF..........................................................130
13 Connection Examples...................................................... 132
13.1 X1, X2 – 24V..................................................................................................132
13.2 X3, X4 – Bus Connection...............................................................................132
13.2.1 RS485 Bus................................................................................................................. 133
13.2.2 CAN Bus.....................................................................................................................133
13.3 X5 DIO – Digital Inputs/Outputs.....................................................................134
13.3.1 Digital Inputs...............................................................................................................134
13.3.2 Digital Outputs............................................................................................................134
13.4 X6, X7 – Incremental Encoders with TTL Signals......................................... 135
13.5 X7 – Encoder Emulation................................................................................ 136
13.6 X8 – Resolver................................................................................................ 137
13.7 X9 – Motor Feedback.....................................................................................138
13.7.1 Incremental Encoder with Sine Signals (1 Vpp)......................................................... 138
13.7.2 Linear Hall Encoder (1 Vpp)....................................................................................... 139
13.7.3 EnDat 2.1 with Sine Signals (1 Vpp).......................................................................... 140
13.7.4 Hiperface with Sine Signals........................................................................................141
13.7.5 SSI Encoder............................................................................................................... 142
13.7.6 Hall Sensor 12 V.........................................................................................................142
13.7.7 Hall Sensor 5.3 V........................................................................................................143
13.7.8 Field Plate...................................................................................................................144
13.7.9 Incremental Encoder with TTL Signals (5.3 V)...........................................................145
13.7.10 Incremental Encoder 12 V..........................................................................................146
13.8 X10 – Safety Circuit (STO)............................................................................ 147
13.8.1 Wiring with OSSD.......................................................................................................147
Drive System SD2 - Hardware Description 5
Table of Contents
13.8.2 Wiring without OSSD..................................................................................................147
13.9 X11 – Temperature Sensor of the Motor........................................................ 148
13.10 X13 – Analog Inputs/Outputs.........................................................................149
13.10.1 Analog Inputs..............................................................................................................149
13.10.2 Analog outputs............................................................................................................150
13.11 X22/X24/X47 – Motor Phases........................................................................150
13.12 X26/X27 – SERVOLINK.................................................................................151
13.13 Housing Ground.............................................................................................151
13.14 Mounting of the Shield Connection Clamps...................................................151
13.14.1 Clamp Mounting at Plate Edge...................................................................................152
13.14.2 Clamp Mounting at Slot Holes....................................................................................152
14 System Connection.......................................................... 154
15 Status Display and Error Messages of SD2................... 156
15.1 List of the Operating States........................................................................... 156
15.2 List of Drive Error Messages..........................................................................157
15.3 List of the Warning Messages........................................................................162
15.4 Messages of the Quick Stop Functions......................................................... 162
16 Status Display and Error Messages of PS2....................164
16.1 List of the Operating States........................................................................... 164
16.2 List of the Power Supply Error Messages......................................................165
16.3 Hardware Status Signals ERR0/ERR1.......................................................... 166
17 General Information Regarding the Wiring.................... 167
17.1 Mains Connection.......................................................................................... 167
17.1.1 Power Chokes............................................................................................................ 167
17.2 Cable Requirements...................................................................................... 167
17.2.1 Motor Cable................................................................................................................170
17.2.2 Communication Cables.............................................................................................. 171
17.2.3 Cables for the Rotor Position Detection..................................................................... 171
17.2.4 Cables for the External Ballast Resistor.....................................................................171
18 Electric Performance Dimensioning............................... 172
18.1 Components...................................................................................................172
18.1.1 Output Stage.............................................................................................................. 172
18.1.2 Power Supply............................................................................................................. 172
18.1.3 Motor.......................................................................................................................... 173
18.2 Power Consumption of a Drive...................................................................... 175
19 Safety circuit / restart lock (STO).................................... 176
19.1 Functional Description of the Restart Lock.................................................... 177
19.2 Wiring Example..............................................................................................178
19.3 Requirements and Standards........................................................................ 179
20 Appendix............................................................................181
A Specification of Drive Functions.....................................................................181
B Specification of Device Firmware...................................................................185
C Connection Diagram...................................................................................... 186
C.1 Wiring of PS2 (0362190F/0362191F) and SD2..........................................................187
C.2 Wiring PS2 (0362193F) and SD2...............................................................................188
C.3 Wiring SD2 Compact (036213x).................................................................................189
D Manufacturers................................................................................................190
D.1 SIEB & MEYER Accessories......................................................................................190
D.1.1 Connectors of the Series SD2....................................................................................190
D.1.2 Line Filters for Frequency Converter/Power Electronics............................................ 191
Line Filters by TDK & EPCOS Group.........................................................................191
D.1.3 Power Chokes............................................................................................................ 191
6 Drive System SD2 - Hardware Description
Table of Contents
D.1.4 USB>RS232/485 Converter 050201.......................................................................... 192
D.2 Phoenix Contact......................................................................................................... 193
D.2.1 Surge Arrestor FLASHTRAB......................................................................................193
D.2.2 Shield Connection Clamps......................................................................................... 193
D.3 TOSHIBA - Fiber Optic Connectors............................................................................194
D.4 WAGO Innovative Connections..................................................................................194
D.4.1 Shield Connection Clamps......................................................................................... 194
21 Index...................................................................................195
Drive System SD2 - Hardware Description 7
About this Manual
1 About this Manual
This chapter describes symbols, signal words and abbreviations used in this manual.
Note
You can download more documentation from the SIEB & MEYER website under http://
www.sieb-meyer.de/downloads.html.
1.1 Illustration of Warnings
In this manual, the warnings listed below are used. Depending on their degree of risk,
the risk levels listed below exist:
DANGER
Imminent risk of injury
Indicates an imminently hazardous situation which, if not avoided, will re-
sult in death or serious injury.
→ Follow the instructions in this manual to avoid danger.
WARNING
Risk of injury
Indicates an imminently hazardous situation which, if not avoided, will re-
sult in death or serious injury.
→ Follow the instructions in this manual to avoid danger.
CAUTION
Slight risk of injury
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury or property damage.
→ Follow the instructions in this manual to avoid danger.
NOTICE
Notice
Indicates a hazardous situation which, if not avoided, may result in property damage.
→ Follow the instructions in this manual to avoid danger.
1.2 Abbreviations
HSPAM high-speed pulse amplitude modulation
n.c. not connected
OSSD output signal switching device
PAM pulse amplitude modulation
PWM pulse width modulation
8 Drive System SD2 - Hardware Description
SERVO servo control
STO safety function: Safe Torque Off
SVC sensorless vector control
VF V/f Characteristic Curve
VCC voltage at the common collector
VECTOR vector control
9Drive System SD2 - Hardware Description
About this Manual
General Information
2 General Information
This manual describes the drive systems of the series SD2. These devices allow oper-
ation of high-dynamic servo motors as well as synchronous and asynchronous high-fre-
quency spindles.
The devices are equipped with interfaces for different sensor systems allowing to drive
motors with resolvers as well as SinCos, EnDat, Hall, linear Hall, incremental and field
plate sensors. Motor systems without any sensors are also supported, whereas different
customized control methods are available. In addition, the devices can drive rotary and
linear motors. Thus, the number of device variants is reduced for the machine manufac-
turer.
This manual provides information on:
▸Safety instructions and application advice
▸Notes about the electromagnetic compatibility
▸Description of the device (block diagram, type plate, module designation)
▸Technical data, dimensions
▸Connector pin assignment
▸Wiring examples
▸Status and error messages
▸General information regarding the wiring (cables and line cross-sections)
▸External protection, ballast circuit
This manual has the following demands on the trained staff of machine manufacturers:
Transport: only by skilled employees familiar with handling electrostatically sensitive compo-
nents
Installation: only by experts with electrotechnical training
Initial operation: only by experts with experience in the fields of electrical engineering / drive technol-
ogy
Note
Information concerning the initial operation and parameterization of the digital drive am-
plifier can be found in the manual of the software drivemaster2.
Note
More documentation can be downloaded from the SIEB & MEYER website under http://
www.sieb-meyer.de/downloads.html.
10 Drive System SD2 - Hardware Description
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