Shibuya Hoppmann FR-20 Instruction Manual
ANSI/Metric Installation &
Maintenance Manual
Model FR-20 &
FR-30 Centrifugal
Feeders
Refer all servicing to
qualified personnel.
This manual is written for
qualified mechanics and
electricians who must install or
service the FR-20 or the FR-30
Centrifugal Feeders.
Do not use this manual
with feeders that have
serial numbers lower than
19448, except where noted.
Serial Number/Date:
➟
Model Number:
Inventory Number (Check One):
❏FR20XXXDSA ❏FR30XXXDSA
❏FR20XXXASA ❏FR30XXXASA
❏FR20XXXASM ❏FR30XXXASM
Second Edition, Revision 3. All Rights Reserved.
Copyright © 2005,1996, 1994, 1992 by Shibuya Hoppmann
13129 Airpark Drive, Suite 120
Elkwood, Virginia 22718
Phone: (540) 829-2564
Toll Free: (800) 368-3582
Fax: (540) 829-1724
Please copy the feeder’s
serial plate information:
A Member of SHIBUYA Group Companies
2
FR-20 & FR-30 Feeder Installation/Maintenance
About this Manual
Assumptions
This manual is written for a qualified mechanic or electrician
who must install or service the FR-20 or FR-30 feeder. All
procedures in this manual should be performed by you or under
your direction.
Models Covered This manual covers ei ht models. If you are unsure which model
you have, locate the inventory number on the serial plate of the
feeder.
Inventory No. FR-20 ANSI Inventory No. FR-30 ANSI
FR20XXXDSA ...... Stainless Steel FR30XXXDSA ..... Stainless Steel
FR20XXXASA ...... Stainless Steel FR30XXXASA ..... Stainless Steel
Inventory No. FR-20 Metric Inventory No. FR-30 Metric
FR20XXXASM ..... Stainless Steel FR30XXXASM .... Stainless Steel
Caution Symbols Caution symbols and messa es in this manual call attention to
and Messages hazardous volta es, movin parts and other hazardous condi-
tions.
The exclamation point caution symbol denotes possible personal
injury and/or dama e to the equipment.
The li htnin bolt caution symbol denotes possible personal injury
and/or dama e to the equipment from electrical hazards.
▲
Quick Start
Acknowledgments Grateful acknowled ment is made to HCCI for permission to reproduce the chain tensionin
raphic in Chapter 5. Plu -In Horsepower Resistor® is a re istered trademark of KB Electronics
Inc. for its electronic motor control circuit apparatus.
Equipment Improvements & Hoppmann Corporation continually improves its products, and reserves the ri ht to chan e or
Document Revisions Notice discontinue specifications and desi ns shown in this manual without notice and without
incurrin obli ation. Hoppmann Corporation has made every effort to verify the information
contained in this manual, but reserves the ri ht to correct any error at the time of the manual’s next
revision. This manual is subject to chan e without notice. 04/2006
3
Quick Start
Before You Start
As-Built Documentation
This manual does not contain as-built documentation. Obtain as-
built documentation from your direct supplier. If you purchased
your tooled feeder directly from Hoppmann Corporation, you will
automatically receive as-built toolin and chan eover
documentation in your System Operations Manual.
Tools You Will Need The model FR-20 and FR-30 feeders are offered in both ANSI and
metric versions. For maximum compatibility, ANSI units are
classified as “soft ANSI” construction, meanin that metric threads
and hardware are used throu hout. Both metric and ANSI units
require metric tools for repair and/or adjustment. If your direct
supplier tooled your metric feeder with ANSI hardware, you will
need ANSI tools as well.
Any part of the feeder that touches your parts has been precision
tooled to match your parts. Do not move tooling or change feeder
settingsexceptasdirectedinthismanual,yourSystemOperations
Manual or by your direct supplier. You may void your warranty
and negatively affect the performance of your feeder.
4
FR-20 & FR-30 Feeder Installation/Maintenance
Quick Start 2 About this Manual
3 Before You Start
Feeder Description & 7 Overview of the FR-20 & FR-30
Specifications Figures:
6 Fi ure 1-1. FR-20 & FR-30 Feeder Exploded View
8 Fi ure 1-2. FR-20 Feeder Specifications
9 Fi ure 1-3. FR-30 Feeder Specifications
Safety Precautions 11 Safety Precautions
11 Operatin & Maintenance: Do's & Don'ts
Installation & Startup 13 Unpackin & Inspection
13 Physical Setup
14 Startin The Feeder For The First Time
15 How to Set Proper Bowl Speed
16 Runnin Product For The First Time
16 General Tips
Figures:
15 Fi ure 3-1. Measurin & Chan in Bowl Speed
17 Fi ure 3-2. DC ANSI Wirin Dia ram
18 Fi ure 3-3. DC Metric Wirin Dia ram
Preventive Maintenance
19 General Cleanin
19 Lubrication
20 Gearmotor Lubrication (ANSI Models Only)
20 Brush Inspection (ANSI Models Only)
Page Chapter
4
3
2
1
Table of Contents
5
Repair & 21 Adjustin Bowl Runout
Troubleshooting 22 Torque Limiter: Replacement/Adjustment
24 Adjustin Chain Tension
24 Adjustin Backup Rin Clearance
28 Removin Bowl for Machinin
28 Replacin Major Bearin s
29 If Parts Jam: General Tips
Figures:
22 Fi ure 5-1. Torque Limiter Assembly
24 Fi ure 5-2. Chain Tension
25 Fi ure 5-3. Old vs. New Serial Number
26 Fi ure 5-4. Older Style Backup Rin
27 Fi ure 5-5. Current Style Backup Rin
28 Fi ure 5-6. Machinable Bowl Surfaces
31 Fi ure 5-7. FR-20 & FR-30 Feeder Troubleshootin
32 Fi ure 5-8. FR-20 & FR-30 Feeder Troubleshootin , Cont.
Spare Parts 33 Notice to Hoppmann Customers
33 Notice to Dealer & OEM Customers
33 In North America
33 In Europe
34 ANSI FR-20 Replaceable Spares
35 Metric FR-20 Replaceable Spares
36 ANSI FR-30 Replaceable Spares
37 Metric FR-30 Replaceable Spares
38 Warranty
40 Scheduled Electrical Maintenance
40 Scheduled Mechanical Maintenance
Page Chapter
6
5
Table of Contents
6
FR-20 & FR-30 Feeder Installation/Maintenance
✱Bowl
Rim
Spider
Rim
Support
Square Tooling Frame
Metric Motor**
Mount &
Torque Limiter ✱
Clockwise
Rotation
shown
Figure 1-1. FR-20 & FR-30 Feeder Exploded View
FR-30 Side View ANSI Gearmotor ✱
& Clutch Assy.**
FR-30 Top View
Frame Side Cover
✱Replaceable Spare:
See Pages 34-37.
✱Spindle
Sprocket
&
✱Drive
Chain
✱ Ball
Bearing
(Disk Shaft
Spindle,
Lower)
✱ Replaceable Spare.
See Pages 37-40.
**Motor/Clutch Assembly may be
different. Drawing is for location only.
7
1
Feeder Description & Specifications
Overview of the FR-20 & FR-30
FR-20 vs. FR-30 The
FR-20 & FR-30
Centrifu al Feeders unscramble, feed and
orient product. Simply put, it delivers ali ned product. Except for
obtainable rates and the size of product, the FR-20 and FR-30
function identically. Generally, the FR-30 is used to handle lar er
product or achieve hi her output rates.
Operation Step 1ÑThe Feeder Accepts Your Product. Every FR-20 and
FR-30 operates in the same basic way. The feeder accepts product
from a separate bulk supply hopper or prefeeder. Product drops
randomly into the bowl, a few at a time. (Shibuya Hoppmann
centrifu al feeders function best when product is carefully metered
from bulk by a prefeeder.)
Step 2ÑThe Feeder Loads and Qualifies Your Product. After
droppin into the bowl, product in the desired orientation is
pushed up the stationary ramp. This process may be assisted in
some applications by compressed air. After the product has been
pushed up the ramp, it is loaded onto the movin rim of the bowl.
The rim moves the product past mechanical, pneumatic and/or
optical qualifiers which reject product that are not in the desired
orientation. Improperly oriented product are recirculated.
Step 3ÑThe Feeder Delivers Your Product. Finally, product
moves off the bowl's rim and out of the feeder in the proper
orientation, in a rapidly movin and in a randomly spaced stream.
Shibuya Hoppmann centrifu al feeders deliver product almost
immediately, so parts simply don't have time to et scuffed up.
Rate Shibuya Hoppmann feeders typically handle product at rates
between 20 and 2000 parts per minute. Your particular product’s
characteristics and your desired production speed will affect the
output rate.
8
FR-20 & FR-30 Feeder Installation/Maintenance
Figure 1-2. FR-20 Feeder Specifications
Your direct supplier may have changed some of these specifications
during tooling to better match your application's requirements.
AD
E
B
C
Product Specifications: ANSI Metric
A. Outer Wall Diameter 27.25" 693mm
B. Overall Height 24.25" ±1" 615mm ±25mm
C. Discharge Height 17.5" 445mm
D. Bowl Outside Diameter 24.81" 631mm
E. Rim Width 2.32" 59mm
Total Indication Runout, ID* 0.03" 0.76mm
Standard Models: FR20XXXASM
Part Number FR20XXXDSA FR20XXXASA
Motor Style DC AC
Motor Voltage 90V 180V
Horsepower 1/8 hp 93 W
Total Equipment Weight 210 lbs. 95 kg
Required Accessories:
Direction/Rotation Clockwise Counter-Clockwise
Air Ramp ARCWFR20SU ARCCFR20SU
Square Frame Backup Ring BUCWFR20SU BUCCFR20SU
FR-20 Feeder Specifications
* Standard Bowl Total Indication Runout - Inside Diameter
9
Chapter 1 Feeder Description & Specifications
Figure 1-2. FR-30 Feeder Specifications
Your direct supplier may have changed some of these specifications
during tooling to better match your application's requirements.
Product Specifications: ANSI Metric
A. Outer Wall Diameter 40.50" 1029mm
B. Overall Height 26.25" ±1" 667mm ±25mm
C. Discharge Height 18.5" 470mm
D. Bowl Outside Diameter 36.13" 918mm
E. Rim Width 3.63" 92mm
Total Indication Runout, ID* 0.03" 0.76mm
Standard Models: FR30XXXASM
Part Number FR30XXXDSA FR30XXXASA
Motor Style DC AC
Motor Voltage 90V 240V
Horsepower 1/8 hp 93 W
Total Equipment Weight 350 lbs. 159 kg
Required Accessories:
Direction/Rotation Clockwise Counter-Clockwise
Air Ramp ARCWFR30SU ARCCFR30SU
Square Frame Backup Ring BUCWFR30SU BUCCFR30SU
FR-30 Feeder Specifications
* Standard Bowl Total Indication Runout - Inside Diameter
A
D
E
B
C
11
Safety Precautions
2
Warnings & Cautions
Turn Off Power! Before servicin , make sure you have turned off
compressed air and electrical power in a way which prevents
accidental reactivation. Padlock and clearly ta the appropriate
electrical and pneumatic disconnects. Lockout/ta out procedures
are covered in United States Code of Federal Re ulation (CFR)
Title 29 Part 1910.147, “The Control of Hazardous Ener y.”
DressAppropriately! Reduce the risk of injury from movin parts
by securin loose sleeves and other clothin . Don’t wear loose
jewelry or neckties near the feeder. Wear safety lasses or other
protective eyewear when servicin the feeder. Never place hands
or tools in the feeder when it is operatin .
InstallSafetyCovers! Make sure the feeder remains safe to operate.
Be sure all safety covers have all been installed before returnin the
feeder to normal operation. Safety covers on the FR-20 and FR-30
feeders include any covers installed by your direct supplier, as
well as the exit area cover (which protects the operator from
movin sprockets and belts.)
Operating & Maintenance: Do's & Don'ts
DonÕt Give the Feeder Too Much Product. Don’t overload the
feeder, or it may jam or lose rate. Product must be carefully
metered into the feeder from bulk. Allow only enou h product
into the feeder to keep the line runnin at the required rate.
DonÕtRuntheFeederTooFast. Don’t run the bowl faster than the
linear feet per minute recommended by your direct supplier. If you
do, the orientation qualifiers cannot function as efficiently, and the
feeder may jam or lose rate.
This manual suits for next models
1
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