Sherman + Reilly CRS User manual

CONDUCTOR

REEL STAND

SHERMAN & REILLY, INC.

P.O. Box 11267 •400 West 33rd Street

Chattanooga, TN 37401 USA

Phone 423•756•5300

Fax No. 423•756•2948

Toll-Free 800•251•7780

Web Site www.sherman-reilly.com

OWNER’S MANUAL

• OPERAT ON

• SERV CE

• PARTS

November 16, 2011 I

Section 1 • INTRODUCTION

mportant nformation...............................................................1.1

Section 2 • SAFETY

WarningTerms.....................................................................2.1

OperatorSafetyPrecautions ...........................................................2.1

EmployerSafetyRequirements.........................................................2.2

Section 3 • OPERATION

Pre-Operation nspection............................................................. 3.1

Reel nstallation/Removal.............................................................3.2

Payout Brake & Hydraulic Retriever (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4

Section 4 • SERVICE

GeneralService.....................................................................4.1

mportant nformation...............................................................4.1

PowerPack ........................................................................4.1

SafetyPrecautions...................................................................4.2

Section 5 • PARTS

20"PayoutBrakeAssembly............................................................5.1

ReelShaftAssembly,20KModels.......................................................5.2

20"BrakeAssembly .................................................................5.3

ReelShaftAssembly .................................................................5.4

PillowBlockAssembly ...............................................................5.6

“OldStyle”PayoutBrakeAssembly .....................................................5.7

RetrieverDriveAssembly .............................................................5.8

TABLE OF CONTENTS

1.1

t is very important to all of us at Sherman & Reilly

that all equipment is operated in a safe manner. We

have taken every precaution to guard against the pos-

sibility of an accident. To properly, safely operate this

unit, it is necessary and important that operators and

service people read and understand the information in

this manual. ANYONE working around the unit

should read the safety precautions in the manuals.

Be aware each warning and precaution is to help pro-

tect against needless injury. Taking unnecessary risks

and ignoring warnings is the primary cause of person-

al injury and fatal accidents in the work place. f you

have any questions regarding operation or safety of a

procedure or situation, contact the Sherman & Reilly

Customer Service Manager at 1-800-251-7780.

This manual was prepared to help the operator use the

Conductor Reel Stand in a safe manner. Responsibility

for safety during operation and service rests with the

person(s) doing the work. Be alert, observe, and prac-

tice all safety measures, including OSHA requirements

and ANS standards, to help prevent the possibility of

an accident.

This manual is of no value if the operator does not read

and understand the instructions and precautions before

starting and trying to operate the unit. The operator

must be aware of the unit’s capacities and limitations. t

is the operator’s responsibility to watch for situations

and conditions which could affect the normal perfor-

mance of the unit and safety in the work area.

Publication of this manual and the safety precautions

in it does not in any way represent an all inclusive list.

t is the operator’s responsibility to make sure the unit

is operated in accordance with all state and local safe-

ty requirements and codes,

including all applicable OSHA

(Occupational Safety and

Health Act) and ANS

(American National Standards

nstitute) regulations.

Sherman & Reilly strongly recommends that only per-

sons literate and understanding the English language be

considered as operators or service personnel.

INTRODUCTION

IMPORTANT INFORMATION

1.2

INTRODUCTION

Do not place any part of the body into a potential

pinch point. The unit must be turned off and locked

out in accordance with OSHA re ulations before

attemptin to correct a problem, workin on the unit,

or performin re ularly scheduled service.

Do not attempt to operate Sherman & Reilly

equipment without proper instruction, including

reading and understanding the manual.

Obey and enforce all warnings including OSHA

requirements and ANS standards.

Always wear proper safety equipment as

required by employer.

Never bypass safety switches or operate

equipment with faulty safety devices.

Be sure all guards and access covers are

secure in place when the unit is being operated.

Be aware of people in the work area who may be at risk

during operation.

Know all emergency shutdown procedures.

Do not obstruct controls or fire extinguisher.

Make sure fire extinguisher is fully charged.

Never operate equipment while under the influence of any

substance which could impair operator ability or judge-

ment. This presents a safety hazard in the work place.

Always use employer approved grounding proce-

dures when operating the unit.

Do not operate equipment if work ability is impaired

by fatigue, illness, or other causes.

Keep all body parts, head, and limbs away from all

moving parts.

Know location and function of all controls, gauges,

instruments, and protective devices.

Never use controls or hoses for hand holds.

Do not exceed unit specifications and lim-

itations for weight.

Know where to get help in the event of an

emergency or injury.

Do not make physical contact with rope or cable as it

leaves the reel.

DANGER

2.1

WARNING TERMS

Signal words in this manual call the operator’s atten-

tion to safety concerns.

The word DANGER indicates the information relates

to a specific immediate hazard which, if disregarded,

will result in severe personal injury or death.

The word WARNING indicates the information

relates to a specific immediate hazard or unsafe prac-

tice which, if disregarded, could result in personal

injury or death.

The word CAUTION indicates the information per-

tains to a potential hazard or unsafe practice which, if

disregarded, may result in minor personal injury or

equipment damage.

The word NOTE indicates the information is impor-

tant to the correct operation or maintenance of the

unit.

NOTE

CAUTION

WARNING

DANGER

SAFETY

WARNING TERMS/SAFETY PRECAUTIONS

OPERATOR SAFETY PRECAUTIONS

EMPLOYER SAFETY REQUIREMENTS

SAFETY

2.2

This guideline is intended to assist owners/employers

to ensure equipment is serviced and operated in a safe

manner. Each job site may have additional situations

and conditions which need consideration.

Monitor the operators to be sure they observe and

practice safety procedures and operate the support

equipment as outlined in this manual. Establish a reg-

ular inspection program which includes malfunction

reports, inspection, and service records. This inspec-

tion should cover the unit condition, adjustment, and

ensure all safeguards are in place and functional. Make

sure that any malfunction or breakdown that will

affect the safe operation of the equipment is properly

corrected or repaired before returning unit to service.

The employer shall provide training and instruction in

safe methods of work before assigning workers to oper-

ate, service, or repair the equipment. A record of train-

ing dates, employee names, and level of training should

be maintained. Only persons literate and understanding

the English language should be considered to use the

Sherman & Reilly Conductor Reel Stand.

Employer shall utilize a lock-out/tag-out procedure

which complies with part 1910.147 of Title 29 of the

Code of Federal Regulations (OSHA). The procedure

will include control of all keys.

The employer will specifically inspect all safety equip-

ment and protective devices on the equipment to

ensure they are not bypassed or disabled. Operation

of the equipment will not be permitted unless all safe-

ty devices are functional and in place. The employer

shall meet the appropriate protection requirements

for the workers.

PRE-OPERATION INSPECTION

OPERATION

It is recommended pre-operation inspection be done

before leavin the yard or ara e.

As you continue the inspection, look for structural

dama e, bent or broken parts, cracked or broken

welds, missin pins and retainers.

Gnspect pillow block bearings and housings.

Gnspect disc brake assemblies.

GCheck reel locks for damage.

Gnspect retriever assembly (when applicable).

On units with a Power Pack asoline en ine powered

system, refer to the en ine manufacturer’s manual for

pre-operation checks and maintenance of the en ine.

NOTE

3.1

Reel Lock

Pillow Block Bearing

Optional Retriever

Reel Shaft

Disc Brake

REEL INSTALLATION/REMOVAL

3.2

OPERATION

The procedure for installing or removing a reel is the

same for all types of reels.

Make sure there is adequate overhead clearance

with no obstructions before attemptin to remove or

install a reel.

GDisengage the payout brake coupler from the reel

shaft.

On units with optional hydraulic retriever, the

retriever must be disen a ed.

Make sure the reel lockin

pin is unlocked.

GRemove the locking pins

and unlatch the pillow

block housing on both sides. Rotate the top of the

housing to the full open position and make sure the

latch is folded back out of the way.

GUse a spreader bar on the chains to the lifting device

to lift the reel and drive bar assembly up out of the

pillow block housing.

Lift strai ht up keepin the bar level with the unit

to prevent the bearin s from bindin in the pillow

block housin s and possibly causin dama e to the

unit.

CAUTION

NOTE

CAUTION

“OPTIONAL”

RETRIEVER

COUPLER

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