Sealey YK209F.V2 User manual
Refer to
instruction
manual
Wear
protective
footwear
Beware
crushing of
hands
Wear eye
protection
Steel frame construction with hydraulic pump unit. Sliding hydraulic ram assembly
gives 176mm of lateral travel for off-centre pressing applications. Frame head fitted
with ram pressure gauge. Supplied with flat pressing plate/V-blocks.
1.1 GENERAL SAFETY
Familiarise yourself with this products application and limitations, as well as the specific potential hazards peculiar to the press.
Maintain the press in good condition (use an authorised service agent).
Replace or repair damaged parts. Use recommended parts only. Non authorised parts may be dangerous and will invalidate the warranty.
Keep the press clean for best and safest performance.
Locate the press in a suitable working area for its function, keep area clean, tidy, free from unrelated materials and ensure there is
adequate lighting.
Ensure the workpiece is correctly secured before operating the press.
WARNING! Always wear approved eye or face protection when operating the press.
Remove ill fitting clothing. Remove ties, watches, rings, loose jewellery and contain long hair.
Keep hands and body clear of the work table when operating the press.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip steel toe-capped shoes/boots.
Keep children and unauthorised persons away from the working area.
DO NOT operate the press if any parts are missing as this may cause failure or possible personal injury.
DO NOT use to compress springs or any other item that could disengage and cause a potential hazard.
DO NOT stand directly in front of the loaded press and never leave a loaded press unattended.
DO NOT force the press to achieve a task it was not designed to perform.
DO NOT make any modifications to the press.
DO NOT adjust or tamper with the safety valve.
DO NOT exceed the rated capacity of the press.
DO NOT apply off centre loads.
DO NOT allow the workpiece or the arbor plates to fall from the press working bench.
DO NOT get the press wet or use in damp or wet locations or areas where there is condensation.
DO NOT operate the press when you are tired, under the influence of alcohol, drugs or intoxicating medication.
When not in use release pressure from the pump and clean the press. Stand or store the arbors in a safe location.
WARNING! Always position the press against a wall. If the press is situated in the open workshop, it is essential that a guard be
placed at the rear of the unit. This will prevent injury to bystanders in the event of the work piece ejecting suddenly.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that
may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this
product, but must be applied by the operator.
DANGER! The press is top heavy. If it requires moving after assembly or for relocation, use suitable slings around the top crossbeam, or
lift direct with a forklift with the forks located under the top crossbeam. DO NOT use a pallet truck.
INSTRUCTIONS FOR:
HYDRAULIC PRESS 20TONNE FLOOR TYPE
MODEL No: YK209F.V2
Model No: . . . . . . . . . . .YK209F
Capacity: . . . . . . . . . . . .20tonne
Ram Stroke:. . . . . . . . . . .180mm
*Ram Mandrel Diameter: . . . .50mm
Lateral Ram Travel: . . . . . . .176mm
Max Height Ram to Table: . . .912mm
Min Height Ram to Table: . . . .35mm
Table Aperture: . . . . . . . . .155mm
Working Table Depth: . . . . . .175mm
Working Table Width: . . . . . .510mm
Overall Height: . . . . . . . . .1619mm
Weight: . . . . . . . . . . . . .105kg
Safety Guard (Optional): . . . .YKSG20
* Gauge species 'ram diameter' is 60mm. This refers to the internal diameter of the ram and
is correct. It does not refer to the working mandrel diameter.
Original Language Version YK209F.V2 Issue: 4(L) - 09/05/17
© Jack Sealey Limited
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
1. SAFETY
2. INTRODUCTION
3. SPECIFICATION
4.1 YK209F.V2 20TONNE PRESS ASSEMBLY (use the exploded diagram Fig.4 as a guide to assembly as well as the diagrams
below).
4.1.1. The bed frame is put in the bottom of the crate for transport, fix it to the uprights using bed frame pin (9) and circlip (10).
4.1.2. Attach the base section (1) and support pieces (3) to both the frame uprights, using bolt (2), washer (4), lock washer (5) and nut (6). Refer
to g.1.
4.1.3. Move the pump assembly to the outside of the post, secure using bolt (37) and washer (4), which held the pump to the inside of the post
during transit. Refer to g.2.
4.1.4. Fit the preassembled gauge assembly, consisting of gauge (33) o-ring (32) and gauge tting (31). Ensure o-ring (23) goes between
gauge tting (31) and banjo tting (24) see g.3. Twist the gauge as tight as possible to prevent it from leaking.
4.1.5. Fit handle (16) to the underplate (13) using washers (15) and screws (14).
Fig.1 Fig.2
Fig.3
4. ASSEMBLY
Original Language Version YK209F.V2 Issue: 4(L) - 09/05/17
© Jack Sealey Limited
Fig.4
Original Language Version YK209F.V2 Issue: 4(L) - 09/05/17
© Jack Sealey Limited
Note: Maintenance and repair must only be carried out by a qualified person. Contact your Sealey dealer for details.
7.1. Always keep the press clean, dry and lubricate all moving parts at regular intervals.
7.2. When not in use always store in a dry location with the piston retracted.
7.3. Should you need to check or replace oil ensure piston is fully retracted. Remove the oil reservoir filler plug (47) and top up using Sealey
hydraulic jack oil. DO NOT use brake fluid. Contact your local Sealey dealer for details. After filling purge the system to remove any air.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE PRESS.
Owing to their size and weight, hydraulic products should ideally be repaired by local service agents. We have service / repair agents in most
parts of the UK. Before returning your product please call our technical helpline on 01284 757505 for advice and troubleshooting guidance.
If the jack is under guarantee please contact your stockist.
De-commissioning Product
Should the product become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the
product and the oil according to local regulations.
5.1. Securely attach the press to a flat, firm, level surface taking into account clearance for working pieces.
DANGER! The press is top heavy. If it requires moving after assembly or for relocation, use suitable slings around the top crossbeam,
or lift direct with a forklift with the forks located under the top crossbeam. DO NOT use a pallet truck.
5.2. Purge hydraulic system before operating the press.
The hydraulic system may require purging in order to eliminate any air that may have built up during transit. Check the oil level and top
up if required, open the release valve by turning anti-clockwise and pump the handle several times. Repeat if necessary.
DANGER! Press is purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece is secured on the table to ensure loads that flex will not suddenly “give” causing danger to operator or damage to
component. Ensure you have read and understood chapter 1 safety instructions.
6.1. Check that the release valve on the hydraulic unit is fully closed, ready for operation.
6.2. Locate the flat pressing plates or the v-blocks on to the bed frame, push down the locating pins to ensure the plates do not slip. Place
workpiece onto the plates and position the head of the hydraulic unit on the centre of the workpiece using an appropriate extension.
Note: Care must be taken to ensure the plates do not fall from the bed frame.
WARNING! DO NOT apply off centre loads.
6.3. When work is complete turn the release valve anti-clockwise to release the pressure and the piston and the ram head will retract
automatically. Note: Always keep the piston retracted after use.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
5. INSTALLATION
7. MAINTENANCE
6. OPERATION
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.
01284 757500
01284 703534
sales@sealey.co.uk
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Original Language Version YK209F.V2 Issue: 4(L) - 09/05/17
© Jack Sealey Limited
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