Sealey CP4002 User manual

1.1 GENERAL SAFETY.

 Disconnect the battery from the saw unit before changing

accessories, servicing or performing any maintenance.

 Maintain the saw and battery in good condition. Check moving

parts alignment on a regular basis.

Replace or repair damaged parts. Use an authorised service

agent and recommended parts only. Unauthorised parts may

be dangerous and will invalidate the warranty.

 Ensure the saw is switched off before installing the battery.

Keep the saw, battery and charger clean for best and safest

performance.

Remove ill fitting clothing. Remove ties, watches, rings and

other loose jewellery and contain long hair.

 Evaluate your working area before using the saw e.g. ceiling,

floors and enclosures may contain electrical items or water piping.

 Ensure battery is correctly inserted into the saw handle

and latched in place before attempting to switch on saw.

 Secure loose workpieces with a clamp, vice or other adequate

holding device.

 Avoid unintentional starting.

 Wear approved safety eye protection (standard spectacles are

not adequate).

 Maintain correct balance and footing. Ensure the floor is not

slippery and wear non-skid shoes.

 Be aware that this saw does not need to be plugged into the

mains power..

Keep children and unauthorised persons away from the

working area.

 DO NOT use the saw where there are flammable liquids, solids

or gases, such as paint solvents, etc.

 DO NOT allow children to operate the saw.

 DO NOT operate the saw if any parts are missing as this may

cause failure or possible personal injury.

 DO NOT hold unsecured workpiece in your hand.

 DO NOT carry the saw with your finger on the power switch.

Keep trigger release button in the locked position.

 DO NOT use the saw for a task it is not designed to perform.

 DO NOT operate the saw when you are tired or under the

influence of alcohol, drugs or intoxicating medication.

 DO NOT get the saw, battery or charger wet or use in damp or

wet locations.

Keep saw, battery and charger in a safe, dry, childproof area

where the temperature will not exceed 104°F (40°C).

1.2 ELECTRICAL SAFETY.

REGARDING DIRECT MAINS POWER USE WITH THE

CHARGING BASE AND PLUG ONLY.

WARNING! It is the owner’s responsibility to read, understand

and comply with the following electrical instructions:

You must ensure the risk of electric shock is minimised by the

installation of appropriate safety devices. An RCCB (Residual

Current Circuit Breaker) should be incorporated in the main

distribution board. We also recommend that an RCD (Residual

Current Device) is used with all electrical products, particularly

portable equipment which is plugged into an electrical supply

not protected by an RCCB.You must also read and understand

the following instructions concerning electrical safety.

The Electricity At Work Act 1989 requires all portable•

electrical appliances, if used on business premises, to be

tested by a qualified electrician, using a Portable

Appliance Tester (PAT), at least once a year.

The• Health & Safety at Work Act 1974 makes owners of

electrical appliances responsible for the safe condition of the

appliance, and the safety of the appliance operator. If in any

doubt about electrical safety, contact a qualified electrician

Battery Charger Safety Instructions•

 WARNING! DO NOT use the charging base to charge any

battery other than that required for the tool. Other types of

batteries may explode!

Inspect the plug, cable and the charging base for wear

and damage to ensure items are safe before connecting to the

mains power supply. If worn or damaged DO NOT use,

immediately replace, or contact a qualified electrician.

Check cables are always protected against short circuit and

overload.

Uncoil the power cable between the plug and the charging base

before use.

 DO NOT pull or carry the charging base by the charger power

lead, or pull the plug from the mains socket by the power lead.

 DO NOT use any other type of transformer with the charging

base.

 DO NOT try to open or dis-assemble the plug or charging base.

 DO NOT use the plug to power any other electrical item.

Disconnect the plug from the charging base and the mains

power supply when not in use.

 DO NOT expose the charging base to damp or wet conditions

(for indoor use only).

 DO NOT pull or carry the charging base by the power lead.

 DO NOT operate the charging base if it has been dropped, or

has received a sharp knock, or is damaged. Contact an

authorised service agent.

 DO NOT dismantle the charging base as this may cause

damage or personal injury and will invalidate your warranty.

 DO NOT insert foreign objects or material into the hole

reserved for the battery.

 DO NOT immediately charge a second battery. Consecutive

charging will overheat the charging base. Allow the unit to cool

for 15 minutes before charging the next battery.

Ensure that the insulation on all cables and on the appliance is

safe before connecting it to the power supply.

Ensure that cables are always protected against short circuit

and overload.

DO NOT use worn or damaged

cables, plugs or connectors.

Immediately have any faulty

item repaired or replaced by a

qualified electrician. When a

BS1363/A UK 3 pin plug is

damaged, cut the cable just

above the plug and dispose of

the plug safely.

Fit a new plug according to the

following instructions (UK only).

a) Connect the GREEN/YELLOW earth wire to the earth

terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.

c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

d) After wiring, check that there are no bare wires, that all

wires have been correctly connected, that the cable outer

insulation extends beyond the cable restraint and that the

restraint is tight.

1. SAFETY INSTRUCTIONS

INSTRUCTIONS FOR:

CORDLESS LITHIUM-ION

RECIPROCATING SAW 12V

MODEL No: CP4002

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly

maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND

CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY

CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.

FUSE RATING

5 AMP

Blue

Neutral

Wire

Yellow & Green

Earth Wire

Cable

Restraint

Original Language Version CP4002 Issue: 2 - 01/03/10

2. INTRODUCTION & SPECIFICATIONS

Slim, compact and lightweight design featuring a quick-release clamp

for simple and fast blade changing. Safety trigger control prevents

accidental operation. Responsive variable speed trigger gives higher

control for intricate operations. Soft grip handles for added comfort

and control. Powered by lithium-ion battery (sold separately, order

Model No: CP40BP), which maintains a high energy density level

with a flat discharge curve - performing better and longer than a

conventional Ni-CD/Ni-MH battery. No memory effect allows the

battery to recover from a deep discharge with no tendency to reduce

overall capacity. Requires 1 hour mains charger (sold separately,

order Model No: CP40MC). Suitable for a wide variety of body shop

applications. Supplied with two blades, one fine and one coarse.

No Load Speed: ................................................................. 0-2100spm

Stroke Length: ............................................................................ 13mm

Weight: .........................................................................................0.7kg

Battery Model No (not included):.............................................CP40BP

Mains Charger Model No (not included): ............................... CP40MC

Replacement Blades: ...............SJS700B06 (6tpi), SJS700B10 (10tpi)

................................................................................ SJS700B24 (24tpi)

Noise Power: ...........................................................................86.6dBA

Noise Pressure:.......................................................................75.6dBA

Vibration: .................................................................................. 5.1m/s²

3. CHARGING

Double insulated products, which are always marked with this

symbol ,are fitted with live (brown) and neutral (blue) wires

only.

DO NOT connect either wire to the earth terminal.

1.3 BATTERY SAFETY INSTRUCTIONS.

 WARNING! Battery contains lithium-ion which is dangerous.

Handle with care to avoid damage, fire, corrosion or personal

injury.

Charge battery prior to its first use. The battery will have

been shipped in a low charge state.

 WARNING! To reduce the risk of burns or fire:

 DO NOT Attempt to open, disassemble, modify or service the

battery pack.

 DO NOT Crush, puncture, short external contacts or dispose of

in fire or water.

 DO NOT Expose to temperatures above 40°C (104°).

 Replace only with the battery pack designated for this product.

 Recycle or dispose of used battery as stipulated by local

regulation.

Use only the charging base provided to charge the saw battery.

 DO NOT attempt recharging the battery by means of an engine

generator or a DC power source.

 WARNING! Dispose of spent batteries correctly as they contain

Lithium-ion. DANGER! DO NOT attempt to disassemble the

battery. For safety and environmental reasons DO NOT discard

in domestic waste or by burning. ONLY discard or recycle

according to local authority regulations.

 WARNING! DO NOT allow a leaking battery to contact your

person. If you come into contact with battery liquid take the

following immediate action:

a) Skin contact: Wash immediately with soap and water,

then wash flesh in either lemon juice or vinegar.

 b) Eye contact: Wash with a strong solution of boric acid,

and seek immediate medical attention.

SAWING INSTRUCTIONS. (Ensure you have read,

understood and comply with all the safety instructions)

WARNING! Always wear approved safety glasses when sawing.

4.1 Blade Installation

To insert he blade pull back the blade clamp (fig.2) ensure

the blade is the correct way around and insert in to the

saw, release the blade clamp to secure in place.

Note: Coarse blades should be used to cut wood and composites

and fine blades used to cut metal.

4.2 Variable Speed Trigger and Starting the Saw

The speed of the saw is controlled by the variable speed trigger

(fig.3). Depress the trigger release button (fig.3) then squeeze

the trigger gently for a slow speed and progressively increase

the pressure on the switch to produce correspondingly higher

speeds (try before starting to saw).

4.3 General Cutting

After inserting the blade as in 4.1, if possible secure the work

piece. Rest the blade guide on the work piece and ensure the

blade is not touching it.

Start the saw as in 4.2, apply pressure in the direction of the

cut but also keep the blade guide firmly on the work piece.

Note: Any vibration or chattering may indicate the need for a finer

blade or faster cutting.

Note: If the blade overheats or be comes clogged this may indicate

the use of a coarser blade or a

slower speed is needed.

4.4 Replace the blade as soon as it

starts to hinder performance a

blunt blade will produce poor

results, will overheat and could

shorten the life of the saw.

4.5 When finished remove the battery

and clean the saw with a

dampened cloth.

fig.1

fig.2

4. OPERATION

CHARGING THE BATTERY (NOT INCLUDED, ORDER

MODEL NO: CP40BP)

Note:When new, the battery will have been shipped in a low charge

state. Fully charge the battery before using your tool

3.1 To remove the battery from the saw, depress the two side

clips on the battery. DO NOT touch the metal battery terminals.

3.2 Take the base charger (Not included, order model No:

CP40MB) and plug it into the mains.

3.3 The battery is designed to fit into the charger one way

only. This is to ensure that the positive (+) and negative (-)

polarities correspond. Insert the battery and press lightly to

seat the battery firmly into the charging base, as in fig.1.

 WARNING! DO NOT try to force battery into the base the

wrong way around.

3.4 When the battery is inserted into the charger the green LED

(fig.1) will begin to flash, this indicates the battery is charging.

3.5 When the green LED (fig.1) stops flashing and is solid the

battery is fully charged.

3.6 If the red LED (fig.1) illuminates the battery is too hot to charge

and will need to cool down before the charging cycle begins.

3.7 If the red LED (fig.1) flashes this means either the battery is

not seated in the charger correctly or the battery is defective

and should be replaced.

3.8 Remove the battery from the charger. Switch off and remove

the plug from the mains. Push the battery back into the saw.

Original Language Version CP4002 Issue: 2 - 01/03/10

fig.3

Environmental Protection

Recycle unwanted materials instead of disposing of

them as waste. All tools, accessories and packaging

should be sorted, taken to a recycle centre and

disposed of in a manner which is compatible with

the environment.

When the product is no longer required, it must be

disposed of in an environmentally protective way.

Battery Removal - Unclip the battery from the tool

and dispose of according to local authority

guidelines. Rechargeable battery contains

Lithium-ion (Li-ion). It is recyclable. Take to your

local recycling centre to be disposed of properly.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

sales@sealey.co.uk

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Web

Original Language Version CP4002 Issue: 2 - 01/03/10

Risk of Hand Arm Vibration Injury.

The CP4002

, Cordless Reciprocating Saw when operated in accordance with these instructions and tested in accordance with

BS EN 28662-1:1993, ISO 8662-1:1988

and

BS EN ISO 8662-12:1997

in the following vibration emission declared in accordance

with BS EN12096:1996.

Measured vibration emission value:

5.1

m/s

Uncertainty:

2.1

m/s

These values are suitable for comparison with emission levels of other tools that have been subject to the same test.

This tool may cause hand-arm vibration syndrome if its use is inadequately managed.

Recommended Measures to reduce risk of hand-arm vibration syndrome:

This tool should not be used by an individual regularly for more than 232 minutes in any 8 hour period.

This duration of use should be reduced if the individual is exposed to hand-arm vibration from other sources.

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