Scott 1800 User manual

Copy No.:

Instruction Manual

Model No. : Scott 1800.................

Year of Manufacture : 2005.......

Manufactured by :..........

Document Number : S99999--1........

Issue : 1.....................

Date of Issue : July 2005..............

ISSUE NOTE

This is Issue 1; Date of Issue: July 2005

Table of Contents

III

Scott 1800

TABLE OF CONTENTS

1 INTRODUCTION & SAFETY 1--1...........................................................

1.1 Introduction 1--3....................................................................

1.1.1 Scott 1800 Machine Specifications & Utility Requirements 1--4..........................

1.2 General Safety Guidelines 1--5.......................................................

1.3 Safety 1--6..........................................................................

1.3.1 Main Power Switch 1--6...........................................................

1.3.2 Main Air Disconnect 1--6..........................................................

1.4 Warnings, Cautions & Notes 1--7.....................................................

1.4.1 Warnings 1--7....................................................................

1.4.2 Cautions 1--7....................................................................

1.4.3 Notes 1--7.......................................................................

1.5 On Machine Warnings 1--8...........................................................

1.5.1 Hazards 1--8....................................................................

1.6 Safety Procedures 1--9..............................................................

1.6.1 Appropriate Dress 1--9............................................................

1.6.2 Keep Area Clean 1--9.............................................................

1.6.3 Grease and Oil 1--9..............................................................

1.6.4 Manual Usage 1--9...............................................................

2 INSTALLATION 2--1......................................................................

2.1 Installation Requirements 2--3........................................................

2.1.1 Pre-Installation Requirements 2--3..................................................

2.1.2 Assembly Instructions 2--4.........................................................

2.1.3 Check Punch & Die 2--5...........................................................

2.1.4 Mount Paper Supports 2--6........................................................

2.1.5 Install Plastic Reel 2--6............................................................

2.1.6 Set the Plastic Stop Guide 2--8.....................................................

3 OPERATION 3--1.........................................................................

3.1 GENERAL INFORMATION 3--3........................................................

3.1.1 Before Operating the Machine 3--3.................................................

3.2 Operator’s Controls 3--4.............................................................

3.2.1 Control Panel Layout 3--4.........................................................

3.2.2 Power On/OFF Selector Switch 3--5................................................

3.2.3 Machine Mode Selector Switch 3--5.................................................

3.2.4 Power On Indicator Lamp 3--5.....................................................

3.2.5 Foot Pedal 3--6..................................................................

3.2.6 Main Air ON/OFF 3--6.............................................................

3.2.7 Plastic Advance/Cut Switch 3--6....................................................

3.2.8 Production Sheet Counter 3--7.....................................................

3.2.9 Machine Heater Controls 3--7......................................................

3.2.10 Machine Timers 3--8..............................................................

Table of Contents

IV Scott 1800

3.3 Omron Timer Setting Instructions 3--9................................................

3.4 Scott 1800 Frequently Asked Questions 3--10..........................................

3.5 Tab Bank Layout (Method 1) 3--11.....................................................

3.6 Index Tab Set--Up Procedure (Method 2) 3--13..........................................

3.7 Flow Control Valve Setting 3--17.......................................................

3.7.1 Change or Clean Upper Braking 3--17................................................

3.7.2 Setting Flow Control Valves 3--19....................................................

3.7.3 Testing Flow Control Settings 3--21..................................................

4 MAINTENANCE 4--1......................................................................

4.1 Punch and Die Setting Instructions 4--3...............................................

4.1.1 Punch & Die Removal 4--3........................................................

4.1.2 Reinstallation Punch & Die 4--11....................................................

4.1.3 Setting Left Hand Die 4--15.........................................................

4.1.4 Reinstalling the Punch 4--16........................................................

4.2 Care Of Air Cylinder 4--22.............................................................

4.2.1 Lubrication 4--22..................................................................

4.3 Scott 1800 Spare Parts List 4--25......................................................

4.4 C01--1000 Series Filter -- Regulator Combination 4--26...................................

4.4.1 Installation 4--26..................................................................

4.4.2 Adjustment 4--26..................................................................

4.4.3 Maintenance & Cleaning 4--26......................................................

4.4.4 Vendor Contact Information 4--26....................................................

4.5 304--1000 & 2000 Series Lubricators 4--28..............................................

4.5.1 Installation 4--28..................................................................

4.5.2 Oil Adjustments 4--28..............................................................

4.5.3 Tamper Proof 4--28................................................................

4.5.4 Maintenance 4--28................................................................

4.5.5 Part Information 4--29..............................................................

4.5.6 Vendor Contact Information 4--29....................................................

5 PARTS 5-1..............................................................................

5.1 Drag Roller Assembly 5-4................................................................

5.2 Idle and Drive Feed Assembly 5-6.........................................................

5.3 Plastic Feed Air Cylinder Assembly 5-8....................................................

5.4 Punch Assembly 5-10....................................................................

5.5 Heater Press Air Cylinder Assembly 5-12....................................................

5.6 Frame Press Mounting Assembly 5-14......................................................

5.7 Die Assembly 5-16.......................................................................

5.8 Paper Guide Assembly 5-18...............................................................

5.9 Plastic Reel Holder Assembly 5-20.........................................................

5.10 Column Mounting Assembly 5-22..........................................................

5.11 Body Mounting Assembly 5-24............................................................

5.12 Air Valve Assembly 5-26.................................................................

5.13 Cover and Plate Assembly 5-28...........................................................

5.14 Leg Extension Assembly 5-30............................................................

5.15 Machine Mounting Rail Assembly 5-32.....................................................

5.16 Bottom Support Rail Assembly 5-34.......................................................

Table of Contents

Scott 1800

5.17 Guard Assembly 5-36...................................................................

5.18 Controls Mounting Assembly 5-38.........................................................

6 SCHEMATICS 6-1........................................................................

1 Introduction & Safety

1--1

Scott 1800 Issue 1

1 INTRODUCTION & SAFETY

Scott 1800 Issue 1

1 Introduction & Safety

1--2 Scott 1800 Issue 1

1 Introduction & Safety

1--3

Scott 1800 Issue 1

1.1 Introduction

The Scott 1800 Plastic Index Tab Machine is a semi--automatic, manually fed machine for laminating plastic

to index tabs. The plastic is coated with a heat--seal adhesive which is activated when run through the

machine under heat and pressure. The standard width of the plastic is 1--5/8 inches wide.

The Scott 1800 machine can operate at the rate of up to 4,500 sheets per hour.

Fig. 1-1. Machine Front View

Fig. 1-2. Machine Rear View

1 Introduction & Safety

1--4 Scott 1800 Issue 1

1.1.1 Scott 1800 Machine Specifications & Utility Requirements

Model Scott 1800t

Speed Up to 4,500 sheets per hour.

Sheet Size MIN: 5 1/2” (140MM) LENGTH

MAX: 15” (381MM) WIDE

Plastic Size MIN: 1” (25.4mm)

MAX: 5.5” (139.7MM)

Paper 32lb. Bond to 25pt.

Electrical Requirements 5AMP 120VAC 50 or 60hz.

Decibel Rating 70dB

Dimensions Length: 51”

Width: 35”

Height: 38”

Shipping Weight 330lb (150kg)

Warranty One year against defects in parts

1 Introduction & Safety

1--5

Scott 1800 Issue 1

1.2 General Safety Guidelines

Providing a safe working environment for operating your machine is the responsibility of the user. The

suggested precautions, material safety data and other suggestions that follow do not have preference over

the user’s own plant practices, regulations or safety committee recommendations.

Personal injury and equipment damage can be avoided by the continued adherence to the safety features

provided with this machine and in keeping with the necessary governmental requirements. The guarding

and interlocking safety switches have been installed on the machine for the operator’s safety. These items

should be maintained in good working order by the user.

It is assumed that the user’s safety department has established a safety program that is in keeping with a

complete analysis of industrial hazards. Before installing and operating or performing maintenance and

clean--up procedures on the machine, it is suggested that the safety program be reviewed to ensure that it

covers the possible hazards that might occur with the operation of this machine.

Due consideration must be given to those hazards which arise from the presence of electrical power, high

temperature, and cleaning materials used in the operational areas of the machine. Proper installation and

care of protective devices and over--pressure protective equipment should be considered an essential part of

any safety program.

Special lock--out features are to prevent the possibility of applying power to the equipment at any time when

maintenance work is in progress.

In general, personnel should be guided by all basic rules of safety associated with the equipment and the

process. It should be further understood that information contained in this manual does not relieve operating

and maintenance personnel of the responsibility of exercising normal good judgment in operating and care of

the machine and its attendant equipment.

Table of contents

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