Scotchman SUP-600-NF User manual
SUP-600-NF
COLD SAW
PRINTED AUGUST 2015
PAGE 2
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
1.0 INTRODUCTION 4
1.1 Legislation Applicable to Planning and Construction 4
2.0 GENERAL MACHINE INFORMATION 5
2.1 Machine Identification Data 5
2.2 Technical Data 5
2.3 Dimensions of the Machine 6
2.4 Cutting Capacity 6
2.5 Electrical Data 7
2.6 Noise Level 7
3.0 INDICATIONS REGARDING TRANSPORT AND STORAGE 7
4.0 INSTRUCTIONS FOR ANCHORING AND SERVICE START-UP 8
4.1 Anchoring Instructions 8
4.2 Pressure Regulator 8
4.3 Instructions Regarding Blade Installation 9
4.4 Cutting Coolant 9
4.5 Pneumatic Oil 9
5.0 INSTRUCTIONS FOR USE 10
5.1 Proper and Improper Use 10
5.2 Function of the Operating Mechanisms 10
5.3 Instructions for the Adjustment of the Digital Degrees 11
5.3 General Rules and Safety Checks 11
6.0 RECOMMENDATIONS AND MAINTENANCE 12
6.1 Type and Frequency of Inspections 12
6.2 Qualified Personnel for Maintenance and Repair Work 13
6.3 Manufacturer's Recommendations 13
7.0 DRAWINGS AND SCHEMATICS 14
7.1 General Schematic 14
7.2 Power Circuit 16
7.2A Switching Power Circuit 17
7.3 Operating Controls 18
7.4 Pneumatic Schematic 20
7.5 Cast Iron Table & Disc Assembly (Exploded View) 22
7.6 Rocker Assembly (Exploded View) 24
7.7 Turret Assembly (Exploded View) 26
7.8 Sheet Metal Base (Exploded View) 28
7.9 Protective Shield (Exploded View) 30
8.0 OPTIONAL EQUIPMENT 32
8.1 Pneumatic Protective Shield 32
8.2 Digital Control of the Cut Height 34
8.3 Lubetool Micro-Lubrication (Optional) 35
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1.0 INTRODUCTION
This instruction manual has been made in compliance with Legislation according to the Machine
directive 2006/42/CEE and its subsequent amendments.
The instruction manual represents an integral part of the machine. It must be consulted before,
during and after the machine is put into service, as well as whenever it is considered necessary, thereby
respecting its content in each and every one of its parts.
This is the only way in which the fundamental objectives that have been established on the basis of this
manual will be achieved; such as, accident prevention and making optimal use of the machine features.
Within the framework of this manual, all aspects regarding safety and accident prevention on the job
while using the machine have been considered in every detail, herein highlighting the information that is
of greatest interest to the user.
ÜATTENTION
Carefully read this manual before installing the machine. The manual must be kept throughout the
machine’s lifetime in a place that is easy to find in the event that it is needed. In the event that a used
machine is sold, the machine shall be sold together with this manual. In the event that the machine is
scrapped, the identification plate and any other document supplied with the same shall be destroyed.
1.1 Legislation Applicable to Planning and Construction
EN-12100-1 Machine Safety: Basic concepts, general design principles.
EN-12100-2 Machine Safety: Basic concepts, general design principles.
EN-13857 Guarding by distance to prevent contact with hazardous areas of the machine.
EN-60204/1 Electrical equipment of industrial machines.
EN-13850 Machine safety: emergency stop equipment.
2006/42/CEE on Machine Safety.
93/68/CEE on the CE Marking (amendment).
73/23/CEE on Safety of Electrical Material.
2004/108/CEE on Electromagnetic Compatibility.
2.0 GENERAL INFORMATION
2.1 Machine Identification Data
Model---------------------------- SUP-600-NF
Serial number------------------
Manufacturing year-----------
*NOTE: IN ORDER TO REQUEST SPARE PARTS, WHETHER COVERED BY THE WARRANTY
OR NOT, ALWAYS INDICATE THE MODEL AND SERIAL NUMBER OF THE MACHINE, AS
WELL AS THE NAME OF THE PART AND THE PART NUMBER THAT APPEAR IN THE LAST
CHAPTER OF THE PARTS EXPLODED VIEWS.
2.2 Technical Data
PAGE 5
CHARACTERISTIC DIMENSION
Three phase motor Brake Motor 5HP, 220/460V
Motor speed 3000 RPM
Interior Æof blade 1.97"
Maximum Æof saw blade 19.7"
Cutting speed 55 m/sec
Turn 90°RIGHT 60°LEFT
Working pressure 95 to 105 PSI
Pneumatic hold-dowm clamps 2 vertical + 2 horizontal
Lubrication system Pneumatic, by sprayer
Dimensions 52" x 48.8" x 65.4"
Weight 1,100 lbs
2.3 Dimensions of the Machine
2.4 Cutting Capacity
PAGE 6
0
50
100
150
200
10
20
30
40
60
70
80
90
110
12 0
130
140
160
170
180
190
210
220
230
24 0
260
27 0
280
290
250
300 310
320
0
50
100
150
200
250 240
230
220
210
190
180
170
160
140
130
120
110
90
80
70
60
40
30
20
10
90º
45º
22.5º
10
20
30
40
60
70
50
TURRET
80
90
100 110
120
130
140
150 160
170
180
190
205
770mm
934mm
ANCHO M AX: 1249mm
911mm
1 636mm
850mm
905mm
1050mm
1301mm
1636mm
1052mm
2.5 Electrical Data
2.6 Noise Level
At a distance of 2' RUNNING OFF-LOAD 80dB (A)
MACHINING A 70 X 50 PROFILE 120 dB (A)
ÜATTENTION: When working with the machine, use individual hearing protection equipment.
3.0 INDICATIONS REGARDING TRANSPORT & STORAGE
Store in the vertical position. Do not stack.
If the machine remains stored for a long period of time, periodically lubricate it.
Do not expose to the elements.
The packaging is made of properly designed and sized wood and is also wrapped in plastic.
ÖCAUTION: Do not improperly dispose of the packaging. Send this material to be recycled or disposed
of in accordance with all legislation in force.
PAGE 7
Transport with a forklift Transport with a crane bridge
Power Supply Motor Power Total Consumption
230 V Three phase 4 kW/5.3 HP 12 A
460 V Three phase 4 kW/5.3 HP 7 A
4. INSTRUCTIONS FOR ANCHORING/ SERVICE START-UP
4.1 Anchoring Instructions
Ensure that the machine has not suffered any damage during transport by making an initial visual
inspection. If damage is observed, advise the carrier immediately.
The machine must be installed on a firm surface that is as level as possible, in order to reduce vibrations
during operation and so that it operates within the parameters established by the manufacturer.
Verify that the power supply voltage corresponds to the voltage indicated on the specifications plate of
the machine. Connect the cable to the power supply, using a plug that is appropriate for the
characteristics of same, thereby respecting the color codes. Once connected to the machine, verify the
sense of rotation; if the rotation is not correct, change two phases of the plug. The rotation is counter
clockwiese when facing the blade from the left side of the machine.
4.2 Pressure Regulator
The machine has a regulator/lubricating filter. The pressure of the air inlet in the machine must be
95 to 105 PSI. Lubricate the air that enters the machine so as not to damage the pistons and mobile
elements.
PAGE 8
4.3 Installing The Blade
Rotate the blade to 22.5°, toward the left side, and lock it in this position. Loosen the blade with the
bar and wrench sent with the machine. Place the new blade on the spindle and align it with the screw
mounted in the spindle. Place the hub on the spindle with the bar. To tighten the nut, hold the nut
as shown in the figure. To access the blade, use the side door of the machine. Make sure that the
teeth of the blade match the direction of rotation of the motor. Also, make sure that the diameter of the
blade is 24".
ÜATTENTION: Assure that the blade is correct for this machine. (Diameter of the arbor is 2 inches.)
ÜDANGER: After changing the blade, put the sheet metal front cover back on.
4.4 Cutting Coolant
In order to fill the machine with cutting coolant, open the reservoir and fill with Econolube or,
equivalent.
4.5 Pneumatic Oil
Both the pneumatic oilers and the filter group lubricator must be filled with ISO VG 16 VISCOSITY
PNEUMATIC OIL. If none is available, use hydraulic oil 16.
PAGE 9
PAGE 10
5. INSTRUCTIONS FOR USE
5.1 Proper and Improper Use
This is a semiautomatic cut-off machine especially designed for cutting aluminum profiles.
The use of the machine for cutting other materials is hereby prohibited. Such use may cause damage to
the machine and put the health and safety of the worker at risk.
ÜDANGER: We are not responsible for any possible accident caused by the failure to comply with the
aforementioned provision.
5.2 Function of the Operating Mechanisms
1. Horizontal clamps.
2. Vertical clamps.
3. Lever I turn disc.
4. Protective shield.
5. M-10 x 40 lever.
6. Filter + regulator + lubricator + manometer.
7. Clearing gun with hose.
8. Advanced regulator 3/8".
9. Raise blade, green button.
10. Two position selector.
11. Green indicator light.
12. Saw blade on-off.
13. Emergency stop.
14. Pressure regulator horizontal clamps.
ÖDANGER: Always work with the protective
shield lowered.
ÖDO NOT DISCONNECT ANY SAFETY
DEVICES!
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