Schwinn active 10 Series User manual
10SERIES
UPRIGHT BIKE
ASSEMBLY GUIDE
PN 001-7053 REVA (06/14/2007) ASSEMBLY GUIDE
Table of Contents
Exploded View .......................................................................................2
Parts List .................................................................................................:3
Hardware ................................................................................................4
Assembly Instructions ..........................................................................5
AC Adapter Specifications ..................................................................12
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2
EXPLODEDViEW
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Note.Some component images are for general
reference only and may not represent the actual shape
or detail of thepart. Assembly is unaffected,
PARTSLiST
Re[ Description Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Main BodyAssembly
Front Stabilizer
RearStabilizer
Console Mast
Handlebar
Console (Computer)
Seat Post
Seat Pad
Left Pedal
Right Pedal
SeatAdjustment Knob
Mast Base
Seat Post Cover
MSx 10ramRoundHead PhillipsScrew
M10x 70ramCarriage Bolt
Arc Washer ID 10.5;OD25ram:T 1.5ram
M10Acorn Nut
MSx 15Allen HeadScrew
Arc Washer ID8.Smm;OD22ram;T1.2ram
Console Mast Wire (middle computer wire)
Main FrameWire (lower computer wire)
Not Used
ConsoleWire (computer wire)
Handlebar Heart RateWire (hand pulsewire)
Crank (pre-installed)
Handlebar Adjustment Knob
M8 x 20ramAllen Head Screw
Front Stabilizer EndCap(pre-installed)
RearStabilizer EndCap(pre-installed)
Handlebar C-Ring(clamp plate)
4
4
4
4
4
4
1
1
1
1
1
1
1
2
2
1
If you are missing items, are short quantities, or have damagedcomponents,
please contact 1- 800-4- MY- HOME.
£}
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L/
<
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,.L
13.Seat PostCover- 1pc
15.CarriageBolt M10 x 70mm -4pcs
16.ArcWasher- 4 pcs
(ID10.Bmm;0D 2Bmm;1.Bmm)
17.Acorn Nut M10 - 4pcs @
18.Allen HeadHexScrew
M8 x 1Bmm-4pcs
lg. ArcWasher- 4pcs
(ID8.Bmm;0D 22mm; 1.Bmm)
26.Handlebaradjustment knobwith
texture - 1pc
Tools provided:
Allen KeyL6mm - 1pc <_
OpenEndWrench 1Bmm- 1pc J
BoxWrench
17mmx 13mm- 1pc
You will also need the following tools, which are readily available from
any hardware store:
Phillips screwdriver
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process.
By using these principles, you can simplify each process and save
yourself extra time and effort.
1.To make the assembly process go faster, gather the pieces you need
for each step and thoroughly read the assembly instructions for that
step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes
to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward
the right to tighten and left to loosen. Or you can remember the
mnemonic: "Righty tighty, Lefty Ioosey."
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Step 1 Install Front and Rear Stabilizers
Parts: Tools:
• Front Stabilizer (2) ,,Wrench L13 - L17
Rear Stabilizer (3)
Main Body (1)
Carriage Bolts - 4 (15)
•ArcWashers - 4 (16)
,,Acorn Nut - 4 (17)
Step 1: Secure Front Stabilizer (2) and Rear Stabilizer (3) to Main Body
(1) using two Carriage Bolts (15), two ArcWashers (16), and
two Acorn Nuts (17) for both Stabilizers.
Step 2: Assemble Front Roller facing forward (Figure 1A). Position
Front Stabilizer so arrow on decal is pointing upwards.
Note: Assemble theFrontand RearStabilizerbars sothe red roundpaper
decals Cand D,correspond to the similar decals located onthe Main
Body curved weldmentsA and B.
Figure 1A
Step 2 Attach Front Post
Parts:
• Console MastWire (20)
• Main FrameWire (21)
• Console Mast (4)
• ArcWashers - 4 (19)
• Hex Screws - 4 (18)
Tools:
• Allen Key L6
Step 2-1: Connect Console MastWire (20) to Main FrameWire (21).
Step 2-2: Attach ConsoleMast (4) to Main Body (1) using ArcWashers
(19) and Hex Screws (18).
®
Figure 2
Step 3 Connect Console Assembly
Parts: Tools:
• Console MastWire (20) • Allen Key L6
• ConsoleWire (23) • Phillips screwdriver
• Console Assembly (6)
• Phillips Screws - 4 (14)
Step 3-1: Connect ConsoleMastWire (20) top connector to Console
Wire (23). Push connected console wires down into the hole
in the top of the Console Mast (4). Push the unconnected
female connector wire (24f) through the rectangular hole
near the edge of the mast plate.
Note: Take care not to cut or pinch the wires.
Step 3-2: Side Console Assembly (6) onto the Console Mast (4) flat
plate (Figure 3A), Secure Console to plate (Figure 3B) using
four Phillips Screws (14).
Figure 3A (wires not shown
for clarity)
Figure 3Figure 3B (24fconnector not
shown for clarity)
Step 4Connect Contact HR and Handle Bar
Parts: Tools:
• Heart RateWire (24) oAllen Key L6
Handlebar (5)
• C-Ring (30)
• Flat Hex Screw M8 (27)
=Adjustment Knob (26)
Step 4-1: Using C-ring (30), Flat HeadScrew (27) and Knob (26),
secure Handle Bar (5) to Console Mast (4). Make sure to
tighten the Adjustment Knob so that the Handlebar is stable
and does not move when pressed.
Step 4-2: Connect Heart RateWire (24) to the female connector from
Console (6).
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Figure 4
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