Schwinn A.C. Performance User manual

ASSEMBLY

MANUAL

Schwinn®

AC Performance

AC Sport

Core Health & Fitness

Page 1

AC Performance

Required Tools:

• 5mm Allen Key

• 10mm Allen Key

• 17mm Open-ended Wrench

• 8mm Allen Socket

• Torque Wrench

1. Install the front stabilizer using a 5mm allen key

and a 17mm open-ended wrench to secure two

(2) pieces each of the M10 x 50mm screws and

M10 nuts. Be sure to place one (1) piece of the

M10 washer between the nuts and the stabilizer

as well as the screws and the frame. Repeat this

step to attach the rear stabilizer to the frame.

2. Insert one (1) piece of the trapezoidal fore/aft

locking nut into the seat post slider then slide

the fore/aft seat slider onto the seat post. Insert

one (1) piece of the threaded collar locking nut

through the hole in the fore/aft seat slider and

into the trapezoidal fore/aft locking nut then

tighten with a 10mm allen key.

3. Slide one (1) piece each of the M8 washer and

M8 nylon washer onto the fore/aft adjustment

knob then tighten the fore/aft adjustment knob

into the threaded collar locking nut. Finally, insert

the end cap into the seat post and secure using

a phillips screwdriver and one (1) piece of M4 x

19mm screw.

Page 2

4. Insert one (1) piece of the trapezoidal fore/aft

locking nut into the handlebar post slider then

slide the fore/aft handlebar slider onto the han-

dlebar post. Insert one (1) piece of the threaded

collar locking nut through the hole in the fore/aft

handlebar slider and into the trapezoidal fore/aft

locking nut then tighten with a 10mm allen key.

5. Slide one (1) piece each of the M8 washer and

M8 nylon washer onto the fore/aft adjustment

knob then tighten the fore/aft adjustment knob

into the threaded collar locking nut. Finally, insert

the end cap into the handlebar post and secure

using a phillips screwdriver and one (1) piece of

M4 x 19mm screw.

6. Slide the seat post assembly built in Step 2 into

the frame by loosening the height adjustment

pop pin, then pulling outwards on the pin while

sliding the seat post assembly into the frame.

7. Slide the handlebar post assembly built in Step

3 into the frame by loosening the height adjust-

ment pop pin, then pulling outwards on the pin

while sliding the handlebar post assembly into

the frame.

Page 3

8. IF 4IIII POWER SENSOR IS BEING INSTALLED,

SKIP THIS STEP AND REFER TO INSTALL DOCU-

MENTATION FOR THE 4IIII CRANK ARM. Install

the left crank arm onto the left side of the bot-

tom bracket ensuring that the right crank arm is

at the 12 o’clock position while the left crank arm

is at the 6 o’clock position. Finally, use a torque

wrench and a 8mm allen key socket to secure

one (1) piece of the crank bolt through the crank

arm and into the bottom bracket, torquing to 33-

37 ft-lbs (48 Nm)

9. Install the pedal into the crank arm then use a

torque wrench and a 8mm allen socket to secure

one (1) piece of the crank bolt from the other

side of the pedal, torquing to 33-37 ft-lbs (48

Nm). Repeat this step for the rider left side pedal.

CAUTION: The pedal MUST be torqued to the above

specications otherwise a failure of the pedal may

occur.

Page 4

AC Sport

Required Tools:

• 5mm Allen Key

• 13mm Open-ended Wrench

• 12mm Open-ended Wrench

• 8mm Allen Socket

• Torque Wrench

1. Install the front stabilizer using a 5mm allen key

and a 13mm open-ended wrench to secure two

(2) pieces each of the M8 x 45mm screws and

M8 nuts. Be sure to place one (1) piece of the M8

washer between the nuts and the stabilizer as

well as the screws and the frame. Repeat this step

to attach the rear stabilizer to the frame.

2. Tighten the fore/aft adjustment pop pin into

the seat post slider using a 21mm open-ended

wrench then depress the button on the seat post

while sliding the seat slider onto the seat post.

3. Loosen the seat post height adjustment pop pin

on the bike’s frame by turning the knob count-

er-clockwise, then pull outwards on the pin while

sliding the seat post assembly into the frame.

Page 5

4. First, tighten the fore/aft adjustment pop pin into

the handle bar post using a 21mm open-end-

ed wrench then loosen the pop pin by turning

counter-clockwise. Pull outwards on the pin

while sliding the handlebars into the post then

thread the M5 x 16mm screw into the underside

of the handlebars, tightening with a 4mm allen

key to secure.

5. Loosen the handlebar post height adjustment

pop pin on the bike’s frame by turning the knob

counter-clockwise, then pull outwards on the pin

while sliding the handlebar post assembly into

the frame.

6. IF 4IIII POWER SENSOR IS BEING INSTALLED,

SKIP THIS STEP AND REFER TO INSTALL DOCU-

MENTATION FOR THE 4IIII CRANK ARM. Install

the left crank arm onto the left side of the bot-

tom bracket ensuring that the right crank arm is

at the 12 o’clock position while the left crank arm

is at the 6 o’clock position. Finally, use a torque

wrench and a 8mm allen key socket to secure

one (1) piece of the crank bolt through the crank

arm and into the bottom bracket, torquing to 33-

37 ft-lbs (48 Nm)

7. Install the pedal into the crank arm then use a

torque wrench and a 8mm allen socket to secure

one (1) piece of the crank bolt from the other

side of the pedal, torquing to 33-37 ft-lbs (48

Nm).Repeat this step for the rider left side pedal.

CAUTION: The pedal MUST be torqued to the above

specications otherwise a failure of the pedal may

occur.

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