Schmersal AZM300B-ST-1P2P User manual

INSTRUCTIONS FOR OPERATION AND

ASSEMBLY

SOLENOID INTERLOCK AZM300B-ST-

1P2P

Table of Contents

1 About this document

1.1 Function

1.2 Target group of the operating instructions: authorised qualified personnel

1.3 Explanation of the symbols used

1.4 Appropriate use

1.5 General safety instructions

2 Product description

2.1 Ordering code

2.2 Special versions

2.3 Purpose

2.4 Warning about misuse

2.5 Exclusion of liability

2.6 Technical Data

3 Mounting

3.1 General mounting instructions

3.2 Manual release

3.3 Emergency exit -T/-T8 or emergency release -N

3.4 Mounting with mounting plate

3.5 Dimensions

3.6 Actuator and accessories

4 Electrical connection

4.1 General information for electrical connection

4.2 Serial diagnostic -SD

4.3 Wiring examples for series-wiring

4.4 Wiring configuration and connector accessories

5 Actuator coding and latching force adjustment

5.1 Actuator coding

5.2 Latching force adjustment

6 Active principle and diagnostic functions

6.1 Magnet control

6.2 Mode of operation of the safety outputs

6.3 Diagnostic-LEDs

6.4 Solenoid interlock with conventional diagnostic output

6.5 Solenoid interlock with serial diagnostic function SD

7 Set-up and maintenance

8 Disassembly and disposal

8.1 Disassembly

8.2 Disposal

1 About this document

1.1 Function

This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe

operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept

in a legible condition and accessible.

1.2 Target group of the operating instructions: authorised qualified

personnel

All operations described in the operating instructions manual must be carried out by trained specialist personnel,

authorised by the plant operator only.

Please make sure that you have read and understood these operating instructions and that you know all applicable

legislations regarding occupational safety and accident prevention prior to installation and putting the component into

operation.

The machine builder must carefully select the harmonised standards to be complied with as well as other technical

specifications for the selection, mounting and integration of the components.

The information contained in this operating instructions manual is provided without liability and is subject to technical

modifications.

1.3 Explanation of the symbols used

FInformation, hint, note: This symbol is used for identifying useful additional information.

2Caution:Failure to comply with this warning notice could lead to failures or malfunctions.

Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.

1.4 Appropriate use

Products in Schmersal's range are not intended to be used by private end consumers.

The products described in these operating instructions are developed to execute safety-related functions as part of an

entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct

functionality of the entire machine or plant.

The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications

authorised by the manufacturer. Detailed information regarding the range of applications can be found in the chapter

"Product description".

1.5 General safety instructions

The user must observe the safety instructions in this operating instructions manual, the country specific installation

standards as well as all prevailing safety regulations and accident prevention rules.

FFurther technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet:

products.schmersal.com.

2 Product description

2.1 Ordering code

Product type description:

AZM300(1)(2)-ST(3)-(4)-(5)

(1)

Guard locking monitored >

BActuator monitored

(2)

without Standard coding

I1 Individual coding

I2 Individual coding, multiple teaching

(3)

1P2P 1 p-type diagnostic output and 2 p-type safety outputs

SD2P serial diagnostic output and 2 p-type safety outputs

(4)

without Power to unlock

APower to lock

(5)

without Manual release

NEmergency release

TEmergency exit

T 8 Emergency exit, distance 8.5 mm

2.2 Special versions

For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that

they correspond to the standard version.

2.3 Purpose

The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring

the position and locking of movable safety guards.

FThe safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual coding

are classified as highly coded.

The different variants can be used as safety switch with interlocking function either as solenoid interlock.

2If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used,

marked with the > symbol in the ordering code.

The actuator monitoring variant (B) is a safety switch with an interlock function for process protection.

The safety function consists of safely switching off the safety outputs when the safety guard is unlocked or opened and

maintaining the safe switched off condition of the safety outputs for as long as the safety guard is open.

2Interlocks with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk, since

the safety guard can be opened immediately on failure of the power supply or upon activation of the main switch.

Series-wiring

Series-wiring can be set up. In the case of a series connection, the risk time remains unchanged and the reaction time

increases by the sum of the reaction time of the inputs per additional unit specified in the technical data. The quantity

of devices is only limited by the cable drops and the external cable fuse protection, according to the technical data. Up

to 31 device variants with serial diagnostics can be wired in series.

2The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level. If

multiple safety sensors are involved in the same safety function, the PFH values of the individual components must be added.

2The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant

standards.

2.4 Warning about misuse

2In case of improper use or manipulation of the safety switchgear, personal hazards or damages to machinery or plant

components cannot be excluded. There are no residual risks, provided that the safety instructions as well as the instructions

regarding mounting, commissioning, operation and maintenance are observed.

2.5 Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with

the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the use of

unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device

are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive work,

arbitrary repairs, conversions and/or modifications to the device.

2.6 Technical Data

Approvals - Standards

Certificates TÜV

cULus

ECOLAB

EAC

FCC

General data

Standards EN ISO 13849-1

EN ISO 14119

EN IEC 60947-5-3

EN IEC 61508

Coding Universal coding

Coding level according to EN ISO 14119 Low

Working principle RFID

Frequency band RFID 125 kHz

Transmitter output RFID, maximum -6 dB/m

Enclosure material Plastic, glass-fibre reinforced thermoplastic, self-extinguishing

Gross weight 600 g

Time to readiness, maximum 5,000 ms

Duration of risk, maximum 200 ms

Reaction time, switching off safety outputs via actuator, maximum 100 ms

Reaction time, switching off safety outputs via safety inputs,

maximum

1.5 ms

General data - Features

Power to unlock Yes

Actuator monitored Yes

Latching Yes

Manual release Yes

Short circuit detection Yes

Cross-circuit detection Yes

Series-wiring Yes

Safety functions Yes

Integral system diagnostics, status Yes

Number of fail-safe digital outputs 2

Safety classification

Standards EN ISO 13849-1

EN IEC 61508

Safety classification - Interlocking function

Performance Level, up to e

Category 4

PFH value 5.20 x 10⁻¹⁰ /h

PFD value 4.50 x 10⁻⁵

Safety Integrity Level (SIL), suitable for applications in 3

Mission time 20 Year(s)

Mechanical data

Mechanical life, minimum 1,000,000 Operations

Note (Mechanical life) When using as door stop: ≥ 50.000 operations (door mass ≤ 5 kg and

actuating speed ≤ 0.5 m/s)

Angular misalignment between solenoid interlock and actuator,

maximum

2 °

Holding force FZh in accordance with EN ISO 14119 1,150 N

Holding force Fmax, maximum 1,500 N

Latching force, adjustable, position 1 25 N

Latching force, adjustable, position 2 50 N

Type of the fixing screws 2x M6

Tightening torque of the fixing screws, minimum 6 Nm

Tightening torque of the fixing screws, maximum 7 Nm

Mechanical data - Switching distances according EN IEC 60947-5-3

Assured switching distance "ON" Sao 1 mm

Assured switching distance "OFF" Sar 20 mm

Switch distance, typical 2 mm

Mechanical data - Connection technique

Termination Connector M12, 8-pole, A-coded

Length of sensor chain, maximum 200 m

Note (length of the sensor chain) Cable length and cross-section change the voltage drop dependiing

on the output current

Note (series-wiring) Unlimited number of devices, oberserve external line fusing, max. 31

devices in case of serial diagnostic SD

Mechanical data - Dimensions

Length of sensor 120 mm

Width of sensor 87.5 mm

Height of sensor 35 mm

Ambient conditions

Degree of protection IP67

IP69

IP66

Ambient temperature, minimum +0 °C

Ambient temperature, maximum +60 °C

Storage and transport temperature, minimum -10 °C

Storage and transport temperature, maximum +90 °C

Relative humidity, maximum 93 %

Note (Relative humidity) non-condensing

non-icing

Resistance to vibration to EN 60068-2-6 10 … 150 Hz, amplitude 0.35 mm

Restistance to shock 30 g / 11 ms

Protection class III

Permissible installation altitude above sea level, maximum 2,000 m

Ambient conditions - Insulation values

Rated insulation voltage Ui32 VDC

Rated impulse withstand voltage Uimp 0.8 kV

Overvoltage category III

Degree of pollution to IEC/EN 60664-1 3

Electrical data

Operating voltage, minimum 20.4 VDC

Operating voltage, maximum 26.4 VDC

Note (Power supply, general) stabilised PELV power supply

No-load supply current I0, maximum 100 mA

Current consumption with magnet ON, average 200 mA

Current consumption with magnet ON, peak 350 mA / 200 ms

Required rated short-circuit current to EN 60947-5-1 100 A

External wire and device fuse rating 2 A gG

Switching frequency, maximum 0.5 Hz

Electrical data - Magnet control

Designation, Magnet control IN

Switching thresholds -3 V … 5 V (Low)

15 V … 30 V (High)

Current consumption at 24V 10 mA

Magnet switch-on time 100 %

Test pulse duration, maximum 5 ms

Test pulse interval, minimum 40 ms

Classification ZVEI CB24I, Sink C0

Classification ZVEI CB24I, Source C1

Electrical data - Safety digital inputs

Designation, Safety inputs X1 and X2

Switching thresholds −3 V … 5 V (Low)

15 V … 30 V (High)

Current consumption at 24V 5 mA

Test pulse duration, maximum 1 ms

Test pulse interval, minimum 100 ms

Classification ZVEI CB24I, Sink C1

Classification ZVEI CB24I, Source C1

Electrical data - Safety digital outputs

Designation, Safety outputs Y1 and Y2

Design of control elements short-circuit proof, p-type

Voltage drop Ud, maximum 2 V

Leakage current Ir, maximum 0.5 mA

Voltage, Utilisation category DC-12 24 VDC

Current, Utilisation category DC-12 0.25 A

Voltage, Utilisation category DC-13 24 VDC

Current, Utilisation category DC-13 0.25 A

Test pulse duration, maximum 0.5 ms

Test pulse interval, typical 1000 ms

Classification ZVEI CB24I, Source C2

Classification ZVEI CB24I, Sink C1

Electrical data - Diagnostic outputs

Designation, Diagnostic outputs OUT

Voltage drop Ud, maximum 2 V

Voltage, Utilisation category DC-12 24 VDC

Current, Utilisation category DC-12 0.05 A

Voltage, Utilisation category DC-13 24 VDC

Current, Utilisation category DC-13 0.05 A

Status indication

Note (LED switching conditions display) Operating condition: LED green

Error / functional defect: LED red

Supply voltage UB: LED green

Pin assignment

PIN 1 A1 Supply voltage UB

PIN 2 X1 Safety input 1

PIN 3 A2 GND

PIN 4 Y1 Safety output 1

PIN 5 OUT Diagnostic output

PIN 6 X2 Safety input 2

PIN 7 Y2 Safety output 2

PIN 8 IN Solenoid control

Note about the safety classification

2The safety consideration of the guard locking function only applies for standard devices with monitored solenoid interlock

AZM300Z-…-1P2P-… (see Ordering code). A safety assessment of the guard locking function for devices with serial diagnostics

"SD2P" is not allowed due to the non-safe locking/unlocking signal from the SD Gateway.

2If for a certain application the power to unlock version of a solenoid interlock cannot be used, for this exception an interlock

with power to lock can be used if additional safety measure need to be realised that have an equivalent safety level.

2The safety analysis of the guard locking function refers to the component solenoid interlock AZM as part of the complete

system.

On the customer side further measures such as safe actuation and safe cable installation to prevent faults are to be

implemented.

In the event of a fault resulting in the unlocking of the guard locking, this is detected by the solenoid interlock and the safety

gates Y1/Y2 switch off. When such a fault occurs the protection equipment may open immediately, just once, before the safe

condition of the machine is reached. The system reaction of category 2 allows that a fault can occur between tests causing the

loss of the safety function which is detected by the test.

2The actuation of the interlock must be compared externally with the OSSD release. If a shut-down now occurs due to an

unintentional unlocking this is detected by an external diagnostic.

UL notice

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