Schleuniger EcoCut 3300 User manual

EcoCut 3300

Automatic Cutting Machine

Reference Manual

Software Version 1.1x |Edition 4.0 (10-2013)

Address / distributors

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EcoCut 3300

Schleuniger AG

Bierigutstrasse 9

3608 Thun

Switzerland

P +41 (0)33 334 03 33

F +41 (0)33 334 03 34

[email protected]

www.schleuniger.com

Schleuniger AG

Geschäftsbereich Solutions

Gewerbestrasse 14

6314 Unteraegeri

Switzerland

P +41 (0)41 754 53 53

F +41 (0)41 754 53 50

[email protected]

www.schleuniger.ch

Schleuniger GmbH

Raiffeisenstrasse 14

42477 Radevormwald

Germany

P +49 (0)21 959 29-0

F +49 (0)21 959 29-105

[email protected]

www.schleuniger.com

Schleuniger, Inc.

87 Colin Drive

Manchester, NH 03103

USA

P +1 (603) 668 81 17

F +1 (603) 668 81 19

[email protected]

www.schleuniger-na.com

Schleuniger Japan Co., Ltd.

4-5-8, Tokai, Ota-ku

Tokyo 143-0001

Japan

P +81 (0)3 57 55 80 41

F +81 (0)3 57 55 80 45

[email protected]

www.schleuniger.co.jp

Schleuniger Trading (Shanghai) Co., Ltd.

108, BH Center

7755 Zhongchun Rd

Shanghai, 201101

China

P +86 (21) 62 52 66 77

F +86 (21) 62 40 86 55

[email protected]

www.schleuniger.cn

EN | ID-0000000138-001

Part #:

Order #:

Table of contents

Reference Manual |Edition 4.0 (10-2013) |

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TABLE OF CONTENTS

1GENERAL 9

1.1 MANUFACTURER .............................................................9

1.2 MANUFACTURING DATE / PRODUCT TYPE ........................................9

1.3 INFORMATION ABOUT THE OPERATOR'S HANDBOOK ..............................9

1.3.1 Contents of the manual........................................................... 9

1.3.2 Depository................................................................... 10

1.3.3 Responsibilities................................................................ 10

1.4 GENERAL SYMBOLS AND LEGEND ..............................................10

1.4.1 References and hints............................................................ 10

1.4.2 Legend......................................................................11

1.5 DECLARATION OF CONFORMITY ...............................................11

1.6 LIMITATION OF LIABILITY ..................................................... 11

1.7 WARRANTY STATEMENTS AND POLICIES ........................................11

1.8 COPYRIGHT PROTECTION .....................................................11

1.8.1 Trademarks...................................................................11

1.9 SPARE PARTS ................................................................12

2SAFETY 13

2.1 WARNING NOTICES ..........................................................13

2.2 GENERAL SAFETY NOTES ......................................................13

2.3 SOURCES OF DANGER / RISKS ..................................................13

2.4 INTENDED USAGE OF PRODUCT ............................................... 14

2.5 SAFETY SYMBOLS ............................................................14

2.5.1 Safety symbols used in manual.....................................................14

2.5.2 Safety symbols on the product..................................................... 15

2.6 MODIFICATION AND RETROFITTING ............................................15

2.7 PERSONNEL QUALIFICATION ..................................................15

2.7.1 Personnel classification.......................................................... 15

2.8 PERSONAL PROTECTIVE EQUIPMENT ............................................15

2.8.1 Eye protection.................................................................16

2.8.2 Protective clothes.............................................................. 16

2.8.3 Safety shoes.................................................................. 16

2.8.4 Snood-type cap or safety cover.....................................................16

2.9 SAFETY INSTALLATIONS ......................................................16

3TRANSPORT / PACKAGING / STORAGE 17

3.1 TRANSPORT INSPECTION ......................................................17

3.2 UNPACKING / LOADING .......................................................17

3.3 PACKAGING .................................................................17

3.3.1 The packaging.................................................................17

3.3.2 Handling packaging material...................................................... 17

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3.4 INTERNAL TRANSPORTATION ..................................................18

3.5 STORAGE ...................................................................18

4PRODUCT SPECIFICATIONS 19

4.1 DIMENSIONS / WEIGHT .......................................................19

4.2 TECHNICAL SPECIFICATIONS .................................................. 19

4.3 REQUIREMENTS ON THE INSTALLATION LOCATION ...............................20

4.4 RATING PLATE ...............................................................20

5PRODUCT DESCRIPTION 23

5.1 CONCEPT ...................................................................23

5.2 FRONT ELEMENTS ............................................................23

5.2.1 Operator panel................................................................ 24

5.2.2 Gap setting wheel.............................................................. 24

5.2.3 Display of gap setup............................................................ 24

5.2.4 Setting knob for ejection chute.....................................................24

5.2.5 Wire end switch................................................................24

5.2.6 Wire end switch lift............................................................. 24

5.2.7 Wire entry guide............................................................... 24

5.2.8 Roller lever................................................................... 24

5.3 REAR / CONNECTORS .........................................................24

5.3.1 Postfeed interface (PPI, option).....................................................25

5.3.2 RS 232 interface................................................................25

5.3.3 HS/PF (HotStamp/Prefeeder) interface................................................25

5.3.4 Pedal connector............................................................... 26

5.3.5 Rating plate...................................................................26

5.3.6 Power connection.............................................................. 26

5.3.7 Main power switch..............................................................26

5.3.8 Fuse holder...................................................................26

5.4 DANGEROUS ZONES ON THE MACHINE .........................................26

5.4.1 Safety marking................................................................ 27

5.4.2 Danger zones operating area...................................................... 27

5.4.3 Danger zones rear.............................................................. 28

6INSTALLATION / FIRST COMMISSIONING 29

6.1 SAFETY INSTRUCTIONS .......................................................29

6.2 SAFETY APPLIANCES .........................................................29

6.3 POSITIONING / PUTTING INTO OPERATION ......................................29

6.3.1 Unpacking and setting up........................................................ 29

6.3.2 Setting the measuring unit and the menu language......................................30

6.3.3 Connecting compressed air (option).................................................30

7GENERAL HANDLING / OPERATION 31

7.1 GENERAL TOPICS FOR THE OPERATION .........................................31

7.2 SWITCHING ON ..............................................................31

7.3 SWITCH OFF ................................................................ 31

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7.4 SETUP ......................................................................31

7.4.1 Loading wire..................................................................31

7.4.2 Producing a wire............................................................... 32

7.5 CHANGING THE ENTRY GUIDE .................................................32

7.6 WORK TO BE DONE AFTER OPERATION ..........................................34

7.6.1 General maintenance............................................................34

7.6.2 Additional maintenance work......................................................34

8OPERATION OF THE CONTROL SOFTWARE 35

8.1 OVERVIEW OPERATOR PANEL ..................................................35

8.1.1 Display...................................................................... 35

8.1.2 Keyboard.................................................................... 36

8.2 GENERAL ...................................................................37

8.2.1 Menu structure................................................................ 38

8.2.2 Input area....................................................................38

8.2.3 Entry fields................................................................... 39

8.3 MAIN MENU .................................................................39

8.4 WIRE SCREENS ...............................................................39

8.4.1 Wire data 1................................................................... 40

8.4.2 Wire data 2................................................................... 40

8.4.3 Wire marking..................................................................41

8.4.4 Wire stacker (PPI, option)......................................................... 42

8.4.5 Cable coiler (PPI, option)..........................................................42

8.5 FILE MENU ..................................................................42

8.5.1 New........................................................................ 43

8.5.2 Load........................................................................43

8.5.3 Save........................................................................44

8.5.4 Save as...................................................................... 44

8.6 CONFIGURATION ............................................................44

8.6.1 Devices......................................................................45

8.6.2 User........................................................................ 47

8.7 DIAGNOSTICS ...............................................................47

8.7.1 Info.........................................................................48

8.7.2 Machine..................................................................... 48

8.7.3 Peripheral....................................................................49

8.8 PASSWORD RESTRICTION .....................................................50

8.8.1 User level selection............................................................. 51

8.8.2 Change password.............................................................. 51

8.8.3 Password on/off................................................................51

8.8.4 Reset password................................................................52

8.8.5 Access rights..................................................................52

9OPERATION USING A MARKING DEVICE 53

9.1 INFORMATION FOR WIRE MARKING .............................................53

9.2 INSTALLING THE WIRE MARKER UNIT ...........................................53

9.2.1 Determining the distance.........................................................53

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10 DIAGNOSTICS / TROUBLESHOOTING 55

10.1 GENERAL FAULT LOCALIZATION ...............................................55

10.1.1 Safety instructions..............................................................55

10.1.2 Behavior in case of an error........................................................55

10.2 FAULT INDICATORS ..........................................................55

10.3 DRAWINGS / CIRCUIT DIAGRAMS / FLOW CHARTS ................................55

10.4 ERROR MESSAGES ............................................................55

10.5 WARNINGS ..................................................................57

10.6 ACTIONS AFTER SOLVING ERRORS ..............................................58

11 MAINTENANCE / MAINTENANCE SCHEDULE 59

11.1 SAFETY INSTRUCTIONS .......................................................59

11.1.1 Personal protective equipment.....................................................59

11.2 CUSTOMER SERVICE ..........................................................59

11.2.1 Hotline...................................................................... 59

11.2.2 Behavior in case of an error........................................................59

11.3 CLASSIFICATION .............................................................59

11.3.1 Access rights..................................................................59

11.4 MAINTENANCE SCHEDULE ....................................................59

11.4.1 General......................................................................60

11.4.2 Maintenance chart..............................................................60

11.5 CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS ...............................60

11.6 SPECIFICATION OF SPARE PARTS ...............................................60

11.7 GENERAL MAINTENANCE WORK ............................................... 60

11.7.1 General maintenance............................................................61

11.8 SETTINGS ...................................................................61

11.8.1 Adjusting blades............................................................... 61

11.8.2 Configuring the machine......................................................... 63

11.8.3 Setting back to factory default..................................................... 63

11.9 MAINTENANCE / REPAIR WORK ................................................64

11.9.1 General / safety................................................................64

11.9.2 Opening the housing............................................................65

11.9.3 Replacing blades...............................................................66

11.9.4 Replacing motors...............................................................67

11.9.5 Replacing belts................................................................ 69

11.9.6 Replacing feed rollers............................................................70

11.9.7 Exchanging mains fuses..........................................................73

12 SPARE PARTS / EXPLODED VIEW DRAWINGS 73

13 DECOMMISSIONING / DISPOSAL 75

13.1 DECOMMISSIONING ..........................................................75

13.2 DISASSEMBLY / DISPOSAL .....................................................75

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14 APPENDIX 77

14.1 SOFTWARE UPGRADE ........................................................ 77

14.1.1 Installing Iguana ...............................................................77

14.1.2 Downloading upgrade file........................................................ 77

14.1.3 Upgrade procedure.............................................................78

14.2 CONNECTOR HS / PF ......................................................... 79

14.2.1 For use with a PreFeeder......................................................... 79

14.2.2 For use with a HotStamp......................................................... 80

14.3 PRE-/POSTFEED INTERFACE (PPI, OPTION) .......................................81

14.3.1 POSTFEED interface.............................................................82

14.4 BLOCK DIAGRAM ............................................................90

14.5 LUBRICATING GREASE MICROLUBE GBU-Y 131 ...................................91

INDEX 105

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1. General

Reference Manual |Edition 4.0 (10-2013) |

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GENERAL

Thank you for your trust in the Schleuniger technique! You have acquired a high performance Schleuniger

product, designed and manufactured in our factory to your needs. Read through this manual with due

care and attention. It contains important tips and safety instructions, which allow precise and reliable

wire/cable production.

1.1

MANUFACTURER

In this Manual, Schleuniger AG Thun, Switzerland is referred to as manufacturer and abbreviated with

„Schleuniger“.

Schleuniger AG Phone: +41 (0)33 334 03 33

Bierigutstrasse 9 Fax: +41 (0)33 334 03 34

3608 Thun Email: Mailto:[email protected]

Switzerland Web: http://www.schleuniger.com

1.2

MANUFACTURING DATE / PRODUCT TYPE

See “EG-Declaration of Conformity (Register 2)“ of the ring binder.

1.3

INFORMATION ABOUT THE OPERATOR'S HANDBOOK

▄

The Operator's Handbook is part of the product and contains all the relevant information necessary to

operate the product efficiently and safely as intended.

▄

The mentioned safety notes and directions and as for the application field valid local accident preven-

tion regulations and general safety regulations must be complied.

▄

If the product changes hands, the Operator's Handbook must be supplied to the new owner.

▄

Make sure to update any relevant safety changes and corrections to the Operator's Handbook which

are available. Ask your local Schleuniger distributor for updates.

1.3.1

Contents of the manual

General

Each person using the product must be properly trained and have read and understood the Operator's

Handbook. This is also imperative, even when the respective person has operated such a product or simi-

lar previously and where they have been trained by the manufacturer.

The Operator's Handbook is no longer valid, if any of its contents (except a Quick Start Card, where availa-

ble) are removed or is changed on the data storage medium.

As Operator's Handbook we declare:

▄

In printed form the entire content of the folder according to the contents table.

▄

In electronic form, this „Reference Manual“, and the document „Parts Catalog“.

Construction

We are trying to make the operation of our products as easy as possible. To achieve this we have devel-

oped a concept for the Operator's Handbook.

The Operator's Handbook consists of at least three parts:

1. General

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Quick Start Card (optional)

The Quick Start Card is available as a quick reference to take out of the ring binder. It is meant for the user

(operator), which is operating the product daily. See chapter "2.7.1 Personnel classification (Page 15)".

Reference Manual

A detailed description for the product and all options with full explanation of all functions available and

the maintenance. The Reference Manual is meant for the beginner as well as for the experienced user

(qualified personnel) as a learning- and reference guide. See chapter "2.7.1 Personnel classification

(Page 15)".

Parts catalog

A manual with the most important components of the product including the available options and the

wear parts. This part of the Operator's Handbook is intended mainly for the technical specialist. See chap-

ter "2.7.1 Personnel classification (Page 15)".

1.3.2

Depository

The Operator's Handbook must be available to the operating personnel at all times. Keep the Operator's

Handbook in such a way that it will not become damaged, so that the contents will remain clearly legible

beyond the expected lifespan of the product.

1.3.3

Responsibilities

▄

This Operator's Handbook must be kept near the product. It must be available to the operating per-

sonnel at all time.

▄

Always follow the instructions in this Operator's Handbook fully and without restraint.

1.4

GENERAL SYMBOLS AND LEGEND

1.4.1

References and hints

The listed pictograms have the following meaning in the Operator's Handbook:

Tip:

Application note and other useful infor-

mation which improves the intended uti-

lization of the product.

Info:

Information which helps to operate the

product efficiently and error-free.

Magnifier:

Overview diagram, introduction chapter.

1-2-3

Menu level:

Sub-screen with indication of the screen

level (viewed from main menu).

Procedure:

Important activity direction, program-

ming example.

Figure reference:

Referencing of text to picture elements in a

previous figure.

Topic:

Important safety relevant reference.

Disposal:

Waste that must be recycled and not be

disposed of with household waste.

Table of contents

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