Samson trovis 5600 Service manual
TROVIS 5600 Automation System
TROVIS 5610
Heating and District Heating Controller
Mounting and
Operating Instructions
EB 5610 EN
®
Electronics from SAMSON
Firmware version 1.40
Edition December 2014
Controller versions
The TROVIS 5610 Heating and District Heating Controller is available in two different versions:
• Compact version with one control circuit
• Standard version with two control circuits
Both versions are described in Mounting and Operating Instructions EB 5610 EN.
2EB 5610 EN
Controller versions
!
DANGER!
indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING!
indicates a hazardous situation which, if not
avoided, could result in death or serious in-
jury.
NOTICE
indicates a property damage message.
Note: Supplementary explanations, informa-
tion and tips
Definitions of the signal words used in these instructions
Contents Page
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Information menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.1 Retrieving information . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Operation menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.1 Selecting the operating mode . . . . . . . . . . . . . . . . . . . . . 15
2.2.2 Defining special times-of-use . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Times-of-use menu. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.1 Changing the times-of-use . . . . . . . . . . . . . . . . . . . . . . . 18
3 Setup settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 Changing set points and deactivation values . . . . . . . . . . . . . . 23
3.2 Altering the screen contrast or brightness . . . . . . . . . . . . . . . . 25
3.3 Changing the system date and time. . . . . . . . . . . . . . . . . . . 26
3.4 Calibrating the display. . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5 Cleaning the display . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.6 Changing the language setting . . . . . . . . . . . . . . . . . . . . . 28
3.7 Configuring the controller and changing parameter settings . . . . . . . 29
3.7.1 Changing the system code number . . . . . . . . . . . . . . . . . . . 30
3.7.2 Activating or deactivating functions. . . . . . . . . . . . . . . . . . . 30
3.8 Setting parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5 Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 Functions of the heating circuit. . . . . . . . . . . . . . . . . . . . . 53
6.1 Weather-compensated control . . . . . . . . . . . . . . . . . . . . . 53
6.1.1 Gradient characteristic. . . . . . . . . . . . . . . . . . . . . . . . . 54
6.1.2 Four-point characteristic . . . . . . . . . . . . . . . . . . . . . . . . 57
6.2 Fixed set point control . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.3 Underfloor heating/drying of jointless floors . . . . . . . . . . . . . . 59
6.4 Deactivation based on the outdoor temperature. . . . . . . . . . . . . 60
6.4.1 HC deactivation value (day) . . . . . . . . . . . . . . . . . . . . . . 60
6.4.2 HC deactivation value (night). . . . . . . . . . . . . . . . . . . . . . 60
6.4.3 Outdoor temperature for continuous rated operation (day) . . . . . . . 61
6.4.4 Summer mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.5 Delayed outdoor temperature adaptation . . . . . . . . . . . . . . . . 62
EB 5610 EN 3
Contents
6.6 Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.7 Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.7.1 Optimization based on outdoor temperature . . . . . . . . . . . . . . 63
6.7.2 Optimization based on room temperature . . . . . . . . . . . . . . . 63
6.7.3 Optimization based on outdoor and room temperature . . . . . . . . . 64
6.8 Flash adaptation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.8.1 Flash adaptation without outdoor sensor (based on room temperature). . 66
6.9 Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.10 Set point correction using a 0 to 10 V signal . . . . . . . . . . . . . . 67
7 Functions of the DHW circuit. . . . . . . . . . . . . . . . . . . . . . 68
7.1 DHW heating in the storage tank system . . . . . . . . . . . . . . . . 68
7.2 DHW heating in the storage tank charging system . . . . . . . . . . . 70
7.2.1 Circulation return flow in heat exchanger . . . . . . . . . . . . . . . . 73
7.3 DHW heating in instantaneous heating system . . . . . . . . . . . . . 74
7.4 Intermediate heating operation. . . . . . . . . . . . . . . . . . . . . 75
7.5 Parallel pump operation . . . . . . . . . . . . . . . . . . . . . . . . 75
7.6 Circulation pump operation during storage tank charging. . . . . . . . 76
7.7 Priority operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.7.1 Reverse control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.7.2 Set-back operation . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.8 Forced charging of the DHW storage tank . . . . . . . . . . . . . . . 78
7.9 Thermal disinfection of the DHW storage tank . . . . . . . . . . . . . 78
8 System-wide functions. . . . . . . . . . . . . . . . . . . . . . . . . 80
8.1 Automatic summer time/winter time switchover . . . . . . . . . . . . . 80
8.2 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.3 Forced operation of the pumps . . . . . . . . . . . . . . . . . . . . . 81
8.4 Return flow temperature limitation . . . . . . . . . . . . . . . . . . . 81
8.5 Condensate accumulation control . . . . . . . . . . . . . . . . . . . 82
8.6 Three-step control . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.7 On/off control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.8 Continuous control. . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.9 Unlocking a controller/control loop 1 over the binary input . . . . . . . 84
8.10 Processing an external demand . . . . . . . . . . . . . . . . . . . . 86
8.10.1 Processing an external demand with a binary signal . . . . . . . . . . 86
8.10.2 Processing an external demand with a 0 to 10 V signal . . . . . . . . . 87
8.11 Demand requested with a 0 to 10 V signal . . . . . . . . . . . . . . . 87
8.12 Forwarding the measured outdoor temperature . . . . . . . . . . . . . 87
4EB 5610 EN
Contents
8.13 Locking the manual level . . . . . . . . . . . . . . . . . . . . . . . . 88
9 Operational faults. . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.1 Sensor failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.2 Temperature monitoring . . . . . . . . . . . . . . . . . . . . . . . . 90
9.3 Collective fault alarm . . . . . . . . . . . . . . . . . . . . . . . . . 91
10 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . 94
12 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12.1 Memory pen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
12.2 TROVIS-VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
13 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
13.1 Configuration levels . . . . . . . . . . . . . . . . . . . . . . . . . 100
13.2 Parameter levels . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
13.3 Sensor resistance tables . . . . . . . . . . . . . . . . . . . . . . . 115
13.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
13.5 Customer data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
EB 5610 EN 5
Contents
6EB 5610 EN
Revisions of heating controller firmware
1.00 (old) 1.05 (new)
Internal revisions
1.05 (old) 1.10 (new)
New system no. 11.2.0 (see p. 50)
New function: Release of control circuit 2 at S8 (see p. 107)
New COM reset parameter (see p. 114)
1.10 (old) 1.20 (new)
Cancelation conditions on drying jointless floors revised: no forced cancelation when
large system deviations occur (see p. 59)
1.20 (old) 1.30 (new)
Internal revisions
1.30 (old) 1.40 (new)
Changed setting ranges for the following parameters (refer to section 13.2):
Outdoor temperature (four-point characteristic): HC1–PA1–05 / –45.0 to 50.0 °C
Flow temperature (four-point characteristic): HC1–PA1–05 / 5.0 to 150.0 °C
Reduced flow temperature (four-pt characteristic): HC1–PA1–05 / 5.0 to 150.0 °C
Min. flow temperature: HC1–PA1–06 / 5.0 to 150.0 °C
Max. flow temperature: HC1–PA1–07 / 5.0 to 150.0 °C
Outdoor temperature for continuous rated operation (day):
HC1–PA1–09 / –35.0 to 5.0 °C
1 Safety instructions
For your own safety, follow these instructions concerning the mounting, start-up and operation
of the controller:
4The device may only be mounted, started up or operated by trained and experi-
enced personnel familiar with the product.
4The controller has been designed for use in electrical power systems. For wiring and
maintenance, you are required to observe the relevant safety regulations.
To avoid damage to any equipment, the following also applies:
4Proper shipping and appropriate storage are assumed.
1.1 Start-up
To start up the controller, follow the instructions below in the order described.
1. Install the controller and connect the wiring. Refer to sections 10 and 11.
NOTICE
The wiring differs depending on the system. Refer to sections 5 and 11.
After the controller is connected to the power supply for the first time, a start-up wizard au-
tomatically starts. This start-up wizard guides the user to set up the controller and select the
language, system time and system code number. After start-up, the controller is ready for
use.
The user can change the settings at any time. Refer to sections 3.3, 3.6 and 3.7.1.
2. Activate required functions and deactivate any functions that are not required. Refer to
section 3.7.2.
3. Set the parameters. Refer to section 3.8.
4. Enter the set points and deactivation values. Refer to section 3.1.
EB 5610 EN 7
Safety instructions
1.2 Disposal
Waste electrical and electronic equipment may still contain valuable substances. They may also,
however, contain harmful substances which were necessary for them to function. For this rea-
son, do not dispose this kind of equipment together with your other household waste. Instead,
dispose of your waste equipment by handing it over to a designated collection point for the re-
cycling of waste electrical and electronic equipment.
8EB 5610 EN
Disposal
2 Operation
Note: A start-up wizard starts automatically when the controller is started for the first time. You
must complete all the steps of the wizard before the controller can be fully used.
The TROVIS 5610 Controller has an interactive touch screen. The backlight of the touch screen
is active while the controller is being operated. Approximately five minutes after the last key has
been pressed, the backlight is automatically dimmed.
The operator keys on the start screen can be used to go to the various menus for operation and
setup:
4Information menu with information on sensors, operating modes, system and controller
4Operation menu for setting the operating mode and special times-of-use
4Manual menu for setting the controller outputs
4Times-of-use menu for setting the time schedules
4Setup menu for entering the set points and deactivation values, changing the brightness,
contrast or language, performing a display calibration, selecting a system or changing the
configuration and parameter settings
EB 5610 EN 9
Operation
Fig. 1 · Start screen
System date System time
Temperature reading:
Outdoor temperature (for heating systems with
outdoor sensor)
Room temperature (for heating systems with room
sensor, without outdoor sensor)
Flow temperature (for heating systems without
outdoor sensor, without room sensor)
Flow temperature (for DHW circuits)
Additional information, e.g. 'Special
time-of-use active' or 'Manual mode
active' Operator keys (page 9)
*
Operator keys
Press this key to go to the Information menu.
This key only appears when no errors exist.
Press this key to go to the Information menu and the Error menu item.
This key blinks when the controller has detected an error.
Press this key to go to the Operation menu.
This key only appears when manual mode is inactive.
Press this key to exit the manual mode.
This key only appears when manual mode is active.
Press this key to go to the Manual menu.
Press this key to go to the Times-of-use menu.
The current day of the week (MON, TUE, WED, THU, FRI, SAT, SUN) is displayed.
Press this key to go to the Setup menu.
Note: The displays shown in these instructions represent the displays seen when system
Anl. 2.1.0 has been selected. This system consists of heating circuit 1 (HC1) and DHW heating
(DHW).
Menu items relating to control circuits are only displayed when the configured system has the
corresponding control circuit.
10 EB 5610 EN
Operation
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