SAMES KREMLIN Inogun M User manual

Index revision : B - September 2020 1 7132

User manual

SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE

Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com

Inogun M

Index revision : B - September 2020 2 7132

All communication or reproduction of this document, in any form whatsoever and all use or

communication of its contents are forbidden without express written authorisation from

SAMES KREMLIN.

The descriptions and characteristics mentioned in this document are subject to change without

prior notice.

WARNING : SAMES KREMLIN SAS is registered with the Ministry of Labour as a training

institution.

Throughout the year, our company offers training courses in the operation and

maintenance of your equipment.

A catalogue is available on request. Choose from a wide range of courses to

acquire the skills or knowledge that is required to match your production

requirements and objectives.

Our training courses can be delivered at your site or in the training centre at our

Meylan head office.

Training department:

Tel. 33 (0)4 76 41 60 04

E-mail: formation-clie[email protected]

SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian

and Portuguese.

The French version is deemed the official text and SAMES KREMLIN will not be liable for the translations into other

languages.

Index revision : 3

Inogun M

1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

1.1. Configuration of the certified equipment . . . . . . . . . . . . . . 5

1.2. Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3. Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5. Regulatory tests to be carried out on the equipment . . . . .

according to standard EN 50050-2 . . . . . . . . . . . . . . . . . . . . . . . 9

1.6. Important recommendations . . . . . . . . . . . . . . . . . . . . . . . 10

1.6.1. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6.2. O-ring seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6.3. Ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.7. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

3. Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

3.1. Dimensions (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2. General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3. Air compressed quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

4.1. Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5. Gun description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

5.1. Functions available from the gun . . . . . . . . . . . . . . . . . . . . 17

6. Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

6.1. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

7.1. Summary table of maintenance operations . . . . . . . . . . . 19

7.2. Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.2.1. Procedure A1: Spray gun cleaning. . . . . . . . . . . . . . . . . . . . . 20

7.2.2. Procedure A2: Electrode support.. . . . . . . . . . . . . . . . . . . . . . 21

7.3. Corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.3.1. Procedure B1: Replacement of fixing hook . . . . . . . . . . . . . 22

7.3.2. Procedure B2: Replacement of trigger . . . . . . . . . . . . . . . . . 23

7.3.3. Procedure C1: Assembly / Disassembly barrel / handle . . . 25

7.3.4. Procedure C2: Replacement of HVU . . . . . . . . . . . . . . . . . . . 27

7.3.5. Procedure C3: Replacement of air connector o-rings . . . . . 28

7.3.6. Procedure D1: Powder duct . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.3.7. Procedure D2: Replacement of low voltage cable . . . . . . . 30

7.3.8. Procedure D3: Replacement of control box . . . . . . . . . . . . . 32

8. Troubleshootings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

Index revision : 4

9. Spare parts list- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

9.1. Inogun M spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

9.2. Barrel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

9.3. Handle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.4. Electrode supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.4.1. Flat spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.4.2. Optional: Extended flat spray nozzle . . . . . . . . . . . . . . . . . . . 40

9.4.3. Round spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9.4.4. Option, Extended round spray nozzles . . . . . . . . . . . . . . . . . . 42

9.5. Additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

10. Revision index History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44

Index revision : B - September 2020 5 7132

1. Health and safety instructions

This manual contains links to the following operating instructions:

•see RT Nr 7145 for the Inobox control module.

•see RT Nr 7134 for the Inocontroller control module.

1.1. Configuration of the certified equipment

All of these operating manuals define the configuration of the certified equipment.

1.2. Marking

The "Inogun M" gun is classified as type "A-P" according to EN50050-2.

Marking of the gun:

The X sign behind the EU type examination certificate number indicates that:

•this equipment is subject to a special condition of use concerning the ambient tempera-

ture of use which must be between 0°C and 40°C.

DES07377

INOGUN M

Inogun M

Laser engraving indicating

the reference number of

the gun as well as its serial

number

Index revision : B - September 2020 6 7132

* ATEX Inogun M configurations

Inogun M spray gun - P/N 910030034

High Voltage Unit - P/N 910024679

Electrode support - P/N 910027640

Low voltage cable 6 m- P/N 910029134

Inogun M spray gun - P/N 910030034-12

High Voltage Unit - P/N 910024679

Electrode support - P/N 910027640

Low voltage cable 12 m- P/N 910029182

Inogun M spray gun - P/N 910030034-18

High Voltage Unit - P/N 910024679

Electrode support - P/N 910027640

Low voltage cable 18 m- P/N 910029982

P/N Inogun M

(*)

Inobox

P/N 910029983

P/N 910029984

P/N 910030576

Inocontroller

P/N 910028596

X 910030034

X 910030034-12

X 910030034-18

Index revision : B - September 2020 7 7132

1.3. Precautions for Use

This document contains information that all operators should be aware of and understand

before using the spray gun. This information highlights situations that could result in serious dam-

age and indicates the precautions that should be taken to avoid them.

WARNING : Before any use of the projector, check that all operators:

• have previously be trained by the compagny SAMES KREMLIN,or by their distributors

registered by them for this purpose.

• have read and understood the user manual and all rules for installation and operation, as

laid out below.

It is the responsibility of the operators’ workshop manager to ensure these two points and it is

also his responsibility to make sure that all operators have read and understood the user

manuals for any peripheral electrical equipment present in the powdering area.

1.4. Warnings

CAUTION:

It is imperative that anyone wearing a pacemaker does not use the equipment and does not

enter the projection area.

High voltage can cause the pacemaker to malfunction.

WARNING : This equipment is intended for spraying powder paint only.

WARNING : Safety may be jeopardized if this equipment is not operated, disassembled and

reassembled in compliance with the instructions given in this manual and in any

European Standard or national safety regulations in force.

WARNING : Equipment performance is only guaranteed if original spare parts distributed by

SAMES KREMLIN are used.

WARNING : To guarantee an optimal assembly, spare parts must be stored in a temperature

close to their temperature of use. Should the opposite occur, a sufficient waiting

time must be observed before the installation, so that all the elements are assem-

bled in the same temperature.

Index revision : B - September 2020 8 7132

WARNING :

This equipment must only be used in powdering locations according to standard EN 50050-2

and EN 16985. The equipment has to be used only within ventilated in order to reduce risks for

the health of the operators, fire or explosion. The efficiency of the extraction ventilation system

has to be daily checked.

Within explosive atmospheres produced by the spraying process, only appropriate explosion-

proof electrical equipment has to be used.

1 The operator must wear shoes according to standard EN ISO 20344 and the insulation

resistance measured must not exceed 100 MΩ.

2 The protective clothes, including gloves, must conform to standard EN 1149-5 and the

insulation resistance measured must not exceed 100 MΩ.

3 Using individual protection equipment will limit the risks of contact and/or inhalation of

toxic product, gas, vapours, fog or dusts that can be produced while using the equip-

ment. The user has to follow the coating product manufacturer’s recommendations.

4 Contact or inhalation of the products used with this equipment may be dangerous for

personnel (see: safety data sheets for the products used). The pressure coating material

or compressed air must not be directed at people or animals.

5The parts to be painted must have a resistance to earth less than or equal to 1 MW

(measurement voltage of at least 500V or 1000V) (§6.2.2.4 in Standard EN 50050-2). This

must be checked regularly.

6 All conductive structures such as floors, powder spray station walls, ceilings, barriers, bar-

riers, parts to be painted, powder dispensing tank placed in or near the work area and

the ground terminal of the electro-pneumatic control module must be electrically

connected to the grounding system for protecting the power supply.

7 The floor on which the operator works must be dissipative (bare concrete floor or metal

grating). Never cover the floor with an insulating covering. In potentially explosive loca-

tions, floor assemblies must be dissipative in accordance with EN 61340-4-1.

8 Switch off the power supply to the Inobox before connecting the "Inogun M" gun.Before

disconnecting the gun, cut off the power supply to the Inobox (otherwise a malfunction

may occur).

9 IIt is essential to properly ventilate the spray booths to avoid any powder output and to

ensure a powder concentration below the lower explosive limit (LEL). The associated

equipment must be placed outside the hazardous areas and its commissioning must be

controlled by the operation of the cabin suction fan.

10 Never point the gun at a person or animal.

11 Powder spraying must be carried out in front of a ventilated station provided for this

purpose. The activation of the Inobox must be controlled by the operation of the venti-

lation system. The correct operation of the drive must be checked once a week.

Index revision : B - September 2020 9 7132

12 The ambient operating temperature must be between 0 and 40°C.

13 The electrostatic powder spraying equipment must be maintained regularly in accor-

dance with the indications and instructions given by SAMES KREMLIN.

Repairs must be carried out in strict accordance with these instructions.

14 The electrostatic powder spraying equipment should only be operated if it is in perfect

condition. Damaged equipment must be removed from service immediately and repai-

red.

Before cleaning the projectors or doing any other work in the spray area, the power supply

to the high-voltage generator must be disconnected, protected against restarting and the

HV circuit protected. (projector) discharged to ground.

Cleaning must be carried out in mechanically ventilated areas.

16 Inside the booth it is forbidden to use naked flames, glowing objects or devices likely to

produce sparks.

It is also forbidden to store flammable products, or recipients that have contained them,

in the vicinity of the booth.

The surrounding area must be kept clear and clean.

17 In the explosive zone, it is forbidden to use non-certified electrical or non-electrical

equipment such as electrical extension cords, multi-sockets, switches, etc.

A warning sign in a language understood by the operator, summarising the safety rules

described above, must be prominently displayed in the vicinity of the powder spray station.

1.5. Regulatory tests to be carried out on the equipment according to standard EN 50050-2

The tests must be carried out on the spraying equipment. The tests must be carried out by com-

petent personnel and include the tests described below (see § 6.2.3 table 1 in standard EN

50050-2).

(*) Intervals depend on operating and local conditions.

Type of test Requirements

Grounding measures Weekly

Forced ventilation interlock and manual elec-

trostatic spraying equipment Annual

Checking manual electrostatic spraying equip-

ment for damage Weekly

Index revision : B - September 2020 10 7132

1.6. Important recommendations

1.6.1. Ventilation

Do not start the powder application with the Inogun M spray gun until the spray booth ventila-

tion system is switched on. If the ventilation is switched off, toxic substances or dust may remain

in the spray booth and cause a risk of fire, poisoning or irritation.

1.6.2. O-ring seals

Use the seals recommended in this manual.

1.6.3. Ambient temperature

The spray gun is designed to normally operate at an ambient temperature comprised between

0°C and + 40°C.

The storage temperature must never exceed +60°C.

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