Saeco Syntia User manual

SYNTIA

SERVICE

MANUAL

Revision 02 December 2012

All parts of this document are the property of Saeco International Group.

from any errors or omissions. Furthermore, no part may be reproduced, used or collected, except where

express authorisation has been provided in writing or through a contractual agreement.

Page

1. Introduction

1.1 Documentation required 1

1.2 Tools and equipment required 1

1.3 Material 1

1.4 Safety warnings 1

1.5 Service Policy 2

1.6.1 External machine parts 3

1.6.2 Internal machine parts 4

2. Technical speciﬁcations

2.1 Technical speciﬁcations 1

2.2 Speciﬁcation for the measurement of the coffee

products temperature 2

2.2 Machine parameters and performance 3

3. Brief instructions Rev.01

3.1.1 Customer menu and Digital programming 1

3.1.2 Customer menu and Focus programming 5

3.2 Operation, cleaning and maintenance 7

4. Operating logic

4.1. Water circuit 1

4.2 Control ringnut and valve 2

4.3 Coffee cycle operating diagram 3

4.4 Single microswitch 4

4.5 Temperature sensor 4

4.6 Coffee grinder operation 5

4.7 Low bean level detection, dose quantity

adjustment, coffee grinder blocked 5

4.8 Dose self-learning 6

Table of contents

Saeco International Group SYNTIA

Table of contents

Page

5. Service mode Rev.01

5.1.1 Digital test mode 1

5.1.2 Focus test mode 5

5.2. Error codes 7

6. Service & Maintenance

6.1 Repair schedule 1

6.2 Service schedule 1

6.3 Final test 2

7. Disassembly Rev.01

7.1 Outer elements disassembly 1

7.2 Coffee spout disassembly 2

7.3.1 Disassembling keypad card and Digital control knob 3

7.3.2 Disassembling keypad card and Focus control knob 3

7.4 Power/CPU card disassembly 4

7.5 Gearmotor disassembly 4

7.6 Boiler disassembly 5

7.7 Valve disassembly 5

7.8 Pump and turbine disassembly 6

7.9 OETIKER clamps assembly and disassembly 7

7.10 Coffee grinder disassembly 8

7.11 Grinder adjustment / assembly and disassembly 9

8. Notes

9. Water circuit diagram

9.1. Water circuit diagram

10. Electrical diagram

10.1 Digital wiring diagram

10.2 Focus wiring diagram

Saeco International Group SYNTIA

CHAPTER 1

INTRODUCTION

SYNTIA 01 INTRODUCTION

Saeco International Group Page 1 / 04

1.1 Documentation required

The following documentation is needed for repair procedures:

• Instruction booklet for speciﬁc model

• Technical documentation for speciﬁc model (diagrams, exploded view, sympton cure and

service manual)

1.2 Tools and resources

As well as the standard equipment, the following is required:

Qty. Description Notes

1 Screwdriver Torx T 10

1 Pliers for Oetiker clamps

1 CC -A - Vdc tester

1 Digital thermometer Scale limit > 150°C

1 SSC (Saeco Service Center) Programmer

1.3 Material

Description Notes

Thermal paste Heating element > 200°C

Descaler Saeco Entkalker

Grease solvent Personal preference

Silicone grease Safe to use with food

1.4 Safety warnings

We recommend you consult this Service Manual of the machine before performing any mainte-

nance work.

Observe all applicable standards relating to the repair of electrical appliances.

Always disconnect the power plug from the mains before beginning repair work.

Simply turning off the main machine power switch is not an adequate safety precaution.

This appliance is rated as protection class I.

Insulation and dielectric rigidity tests must be performed on completion of any repair.

SYNTIA 01 INTRODUCTION

Saeco International Group Page 2 / 04

Components Assembly use Single components available

COFFEE

GRINDER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine or of the Coffee Grinder on website

BREWING

UNIT Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine or of the Brewing unit on website

BOILER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

GEAR

MOTOR Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

FILTER

HOLDER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

MILK

CARAFE Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

THERMAL

CARAFE Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

Thermal Carafe on website

MILK ISLAND Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

Milk Island on website

List of principal assembly present in all our coffee machines

1.5 Service POLICY grid as used for coffee machine

For IN WARRANTY repairs is mandatory to use the single components (not the assembly) avail-

able in the exploded views of the coffee machines or of the speciﬁc components. If you ﬁnd the

information “SEE THE EXPLODED VIEW E........” in the assembly description ﬁeld, it means that

the single components of the assembly are available in the other pages of the exploded view. It’s

possible to use the assembly only if there is a speciﬁc Symptom Cure that include this possibility

or when the single components are not available for the order.

SYNTIA 01 INTRODUCTION

Saeco International Group Page 3 / 04

1.6.1 External machine parts

Grinding adjustment

knob

Pre-ground coffee

compartment

Coffee bean container

cover

Cup rack Grounds

drawer

Service hatch

Brew group

Drip tray full indicator

Dispensing pipe

protection

Hot water/steam

dispensing pipe

drip tray

Water tank

Control

panel

Coffee

dispenser

coffee bean containeri

Main on/off

switch

Power cord

Selector

Coffee/hot water/steam

Long coffee

luminous button

LED display

F O C U S

Long coffee

luminous button

Aroma/pre-ground

coffee key

ON/OFF button

Selector

Coffee/hot water/steam

LCD display

D G T

Aroma/pre-ground

coffee key

Strong coffee

dispensing button

Long coffee

dispensing button

SYNTIA 01 INTRODUCTION

Saeco International Group Page 4 / 04

1.6.2 Internal machine parts

Boiler insulation

and boiler

Coffee grinder

Side door

microswitch

Coffee grinder motor

PWR/CPU

card

Temperature sensor

Pump

Water level sensor

Saeco International Group SYNTIA

CHAPTER 2

TECHNICAL

SPECIFICATIONS

SYNTIA 02 TECHNICAL SPECIFICATIONS

Saeco International Group Page / 04

2.1. Technical speciﬁcations

Power supply and output: 240 V~ 50 Hz 1400 W - 230 V~ 50/60 Hz 1400 W -

120 V~ 60 Hz 1500 W - 100 V~ 50/60 Hz 1300 W

Temperature monitoring: Variable resistor sensor (NTC) - transmits the value to the

electronic P.C.B

Safety system: 2 manual reset or one-shot thermostats (175°C)

Coffee heat exchanger output:

Stainless steel

(230/120 V~) 1300 W – (100 V~) 1100W

for coffee, hot water and steam dispensing

Gear motor: 33VC with 2 rotation directions; power supply 24VC

Pump: Ulka with reciprocating piston and 120°C cutout 48 W, 230V,

50 Hz, Type EP5 approx. 13-15 bar 120V, 60Hz 100V, 50/60 Hz

Overpressure valve: Opens at approx. 16-18 bar

Water ﬁlter: In tank

Coffee grinder: Direct current motor with ﬂat ceramic grinders

Hot water/steam valve Presblock

Automatic dosage Dose adjustment controlled by the electronic system

Power consumption: During the heating phase - approx. 5.6 A

Dimensions: W x H x D in mm: 256x315x410

Weight: 9 kg

Water tank capacity: 1l.

Coffee container capacity 200 gr. coffee beans

Dregs drawer capacity 8

Heat exchanger capacity: Approx. 10 cc

Water circuit ﬁlling time: Approx. 15 seconds for ﬁrst ﬁlling cycle

Heating time: Approx. 45 seconds.

Grinding time: Approx. 8-10 seconds.

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