Saeco Intelia User manual

All parts of this document are the property of Saeco International Group.

used or collected, except where express authorisation has been provided in writing or through a contractual agreement.

Published by Saeco International Group Subject to modication EN 4219 400 00014

Service

Coee Machine

Intelia

Table of contents Page

1. Introduction

1.1. Documentation required 1

1.2. Tools and equipment required 1

1.3. Material 1

1.4. Safety warnings 1

1.5 Service Policy 2

1.6.1. External machine parts 3

1.6.2. Internal machine parts 4

2. Technical specications

2.1. Technical specications 1

2.2. Machine parameters and performance 2

3. User instructions

3.1. Intelia Cappuccino customer and programming menu 1

3.2. Intelia Latte customer and programming menu 3

3.3. Intelia Focus and Class customer and programming menu 6

3.4 Intuita customer and programming menu 8

3.5 Operation, cleaning and maintenance 10

4. Operating logic

4.1. Water circuit 1

4.2. Coee cycle 3

4.3. Single microswitch 4

4.4. Temperature sensor 4

4.5. Coee grinder 5

4.6 Low bean level detection, dose quantity

adjustment, coee grinder blocked

2012-Sept-07

Table of contents Page

4.7. Dose self-learning (SAS) 6

4.8. Water level detection (water tank) 7

4.9. Descaling request 7

4.10. Water lter 8

4.11 Intelia Cappuccino milk carafe 8

5. Troubleshooting

5.1.1. Intelia Cappuccino test mode 1

5.1.2. Intelia Focus and Class Test mode 6

5.1.3. Intelia Latte test mode 11

5.1.4 Intuita test mode 16

5.2. Error messages 22

6. Standard checks

6.1. Repair schedule 1

6.2. Service schedule 1

6.3. Final test 2

7. Disassembly

7.1. Intelia Cappuccino outer Shell 1

7.2. Intellia Class and Focus outer Shell 2

7.3. Coee grinder 2

7.4. Grinder blades 3

7.5. Coee grinder adjustment 4

7.6 Intelia Cappuccino three-way solenoid valve 4

7.7 Intelia Class and Focus two-way solenoid valve 5

7.8 Intelia Cappuccino carafe tting body 5

7.9 Pump 6

Service

Manual

Rev. 02 September 2012

Saeco International Group Rev. 02 / September 2012 INTELIA

Table of contents Page

7.10. Flow-meter 6

7.11. Power board 6

7.12. Water sensor control board 6

7.13. Gear motor 7

7.14. Boiler 9

7.15. Dispenser assembly 9

7.16. Valve disassembly 9

7.17. Control board and display 10

7.18. Fitting and removing Oetiker clamps 11

8. Notes

9. Water circuit diagram

10 Electrical diagram

Saeco International Group Rev. 02 / September 2012 INTELIA

CHAPTER 1

INTRODUCTION

INTELIA 01 INTRODUCTION

Saeco International Group Rev. 02 / September 2012 Page / 05

1.1 Documentation required

The following documentation is needed for repair procedures:

Instruction booklet for speciﬁc model•

Technical documentation for speciﬁc model (diagrams, exploded view, sympton cure and•

service manual)

1.2 Tools and equipment required

As well as the standard equipment, the following is required:

Qty. Description Notes

1 Screwdriver Torx T 8 - T 10 - T 20

1 Pliers for Oetiker clamps

1 CC -A - Vdc tester

1 Digital thermometer Scale limit > 150°C

1 SSC (Saeco Service Center) Programmer

(for programming and diagnostics mode)

1.3 Material

Description Notes

Thermal paste Heating element > 200°C

Descaler Saeco descaler

Grease solvent Personal choice

Silicone grease Safe to use with food

1.4 Safety warnings

We recommend you consult the technical manual of the machine before performing any mainte-

nance work.

Observe all applicable standards relating to the repair of electrical appliances.

Always disconnect the power plug from the mains before beginning repair work.

Simply turning off the main machine power switch is not an adequate safety precaution.

This domestic appliance is rated as insulation class I.

On completion of the repair work, insulation and dielectric rigidity tests must be performed.

INTELIA 01 INTRODUCTION

Saeco International Group Rev. 02 / September 2012 Page / 05

1.5 Service POLICY grid as used for coffee machine

Components Assembly use Single components available

COFFEE

GRINDER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the machine or of the

Coffee Grinder on website

BREWING UNIT Only for OOW repairs YES, to consult the speciﬁc exploded-view of the machine or of the

Brewing unit on website

BOILER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the machine on web-

site

GEAR

MOTOR Only for OOW repairs YES, to consult the speciﬁc exploded-view of the machine on web-

site

FILTER

HOLDER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the machine on web-

site

MILK

CARAFE Only for OOW repairs YES, to consult the speciﬁc exploded-view of the machine on web-

site

THERMAL

CARAFE Only for OOW repairs YES, to consult the speciﬁc exploded-view of the Thermal Carafe on

website

MILK ISLAND Only for OOW repairs YES, to consult the speciﬁc exploded-view of the Milk Island on

website

List of principal assembly present in all our coffee machines

For IN WARRANTY repairs is mandatory to use the single components (not the assembly) available in the exploded views of the

coffee machines or of the speciﬁc components. If you ﬁnd the information “SEE THE EXPLODED VIEW E........” in the assembly

description ﬁeld, it means that the single components of the assembly are available in the other pages of the exploded view. It’s

possible to use the assembly only if there is a speciﬁc Symptom Cure that include this possibility or when the single components

are not available for the order.

INTELIA 01 INTRODUCTION

Saeco International Group Rev. 02 / September 2012 Page / 05

1.6.1 External machine parts

Intelia Cappuccino

Intelia Latte

Grinding

adjustment

Control

panel

Milk carafe

Pre-ground coffee

compartment

Water tank

Drip tray release

button

Display

Espresso coffee brew

button Latte Macchiato brew

button

Long espresso brew

button Cappuccino brew

button

“MENU” button Special beverages

selection button

SON/OFF button

“Aroma” - Pre-ground

coffee button Hot Milk brew button

Display

cappuccino button

ON/OFF button

Espresso dispensing

button

Long espresso

dispensing button

Hot water/steam

selection button MENU

button

Aroma / Pre-ground

button

Power cable socket and

main switch

Coffee bean hopper

with lid

Dreg drawer

Water dispenser

(removable)

Coffee dispenser

Brewing unit

Drip

tray+grille

Service

hatch

INTELIA 01 INTRODUCTION

Saeco International Group Rev. 02 / September 2012 Page / 05

Coffee bean

hopper with lid

Hot water/steam

dispensing pipe

Pannarello

(Intelia Focus)

Cappuccino valve

(Intelia Class)

Dreg drawer

Service hatch

Brewing unit

Drip

tray+grille

Intuita

“Coffee grounds

drawer” light

“No water” light

ON/OFF button

Hot water dispensing button

Descaling button

Cappuccino brewing / Steam

dispensing button

Long espresso brew button

“Aroma” selector switch

Espresso coffee brew button

“No coffee” light

“Double coffee” light

“Warning” light

Display

ON/OFF button

Espresso dispensing

button

Long espresso

dispensing button

Hot water/steam

selection button MENU button

Descaling button

Intelia Focus

Aroma / Pre-ground

button

Intelia Class e Focus

Power cable socket and

main switch

Control

panel

Coffee

dispenser

Water tank

Pre-ground coffee

compartment

INTELIA 01 INTRODUCTION

Saeco International Group Rev. 02 / September 2012 Page / 05

1.6.2 Internal machine parts

Boiler pin

Pump

Flow-meter

Power cable connector

Safety valve Boiler cover and

boiler

Power board

Grinding

adjustment insert

Steam pipe

KYB Interface card

2-way solenoid valve

Coffee grinder

Saeco International Group Rev. 02 / September 2012 INTELIA

CHAPTER 2

TECHNICAL

SPECIFICATIONS

INTELIA 02 TECHNICAL SPECIFICATIONS

Saeco International Group Rev. 02 / September 2012 Page / 03

2.1. Technical speciﬁcations

Power supply and output: 240 V~ 50 Hz 1850 W - 230 V~ 50/60 Hz 1850 W

Temperature monitoring: (NTC) variable resistor sensor - transmits the value to the

electronic card

Safety system: 2 thermostats at 190°C one shot

Coffee heat exchanger output:

Stainless steel

(230 V~) 1900 W

for coffee, hot water and steam dispensing

Steam heat exchanger output:

Stainless steel As above

Gear motor: 2 rotation directions; power supply 24VC

Pump: Ulka Type EP5/S GW approx. 13-15 bar with reciprocating

piston and thermal switch 100°C 48 W, 230V, 50 Hz, 120V,

60Hz 100V, 50/60 Hz

Overpressure valve: Opening at approx. 16-18 bar

Water ﬁlter: In tank

Coffee grinder: Direct current motor with ﬂat ceramic grinder blades

Automatic dosage: Dose adjustment controlled by the electronic system

Power consumption: During heating phase- approx. 5.6 A

Dimensions: W x H x D in mm: 256x340x440

Weight: 9 kg

Water tank capacity: 1.5 l

Coffee bean hopper capacity: 300 g. of coffee beans

Dreg drawer capacity: 10

Heat exchanger capacity: 10 (11 if after 9 dregs you dispense a double espresso)

Water circuit ﬁlling time: Approx. 15 sec Max. on ﬁrst ﬁlling cycle

Heating time: Approx. 45 sec.

Grinding time: Approx. 8-10 sec.

Temperature the products in cup

The acceptance limits are divided by features and products and are the following:

Espresso coffee Italy 25/40 grTemperature of 1st product ≥69°C ≤85°C

Temperature of 2nd product ≥72°C ≤85°C

Coffee 70/120 grTemperature of 1st product ≥69°C ≤85°C

Temperature of 2nd product ≥72°C ≤85°C

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