Saeco Classic User manual

Saeco International Group SEPT.: 2003

is not responsible for any errors or omissions in the present document. Any reproduction or unauthorised use of this manual

without the prior written permission of the manufacturer or by contractual agreement is prohibited.

ROYAL CLASSIC

ROYAL EXCLUSIV

ROYAL DIGITAL

ROYAL DIGITAL REDESIGN

ROYAL DIGITAL PLUS

ROYAL PROFESSIONAL

ROYAL PROFESSIONAL REDESIGN

ROYAL CAPPUCCINO

ROYAL CAPPUCCINO REDESIGN

ROYAL COFFEEBAR

ROYAL OFFICE

SERVICE

MANUAL

Revision 4

Saeco

Saeco International Group

REV.4 SEPT.2003

Table of contents

1. Introduction

2. Technical data

3. Operation

4. Functions and timing

5. Service programme

6. Faults

7. Fault diagnosis

8. Repairs / Service schedule

9. Disassembly

10. Circuit diagrams

Saeco International Group REV.4 SEPT.2003

CHAPTER 1

INTRODUCTION

Page

1. Documents required 1

2. Equipment 1

3. Material 1

4. Safety instructions 1

5. Overview of product range 2

ROYAL 1. INTRODUCTION

Saeco International Group REV.4 SEPT.2003 Page 1/2

1. Documents required

The following documents and requirements are necessary to qualify for an authorised repair.

•Service manual

•Operating instructions where available

2. Tools

In addition to an electrical workshop, the following standard tools are necessary:

Description

Comments

1 Special screwdriver (Pozi)

Size: PZ1

1 Special screwdriver (Pozi)

Size: PZ2

1 Special screwdriver (Torx)

Size: T10

1 Temperature measuring device

Temperature range > 150ºC

Suitable for point measurements

3. Material

Description

Comments

Brand

Heat conductive paste

Temperature resistance ≥200°

User's choice

Bolt adhesive

Temperature resistance ≥200°

User's choice

Descaler

Saeco

Grease solvent

User's choice

Silicone grease (food safe)

Saeco

4. Safety instructions

All prescriptions and regulations in force regarding the repair of electrical equipment must be

observed!

The machine must be disconnected from the main power supply before performing repair work.

Switching the machine off is not an adequate measure.

The Royal coffee machine is classified under Protection Class 1. Protective devices must be tested

once the repair work has been completed.

1. INTRODUCTION ROYAL

Page 2/2 REV.4 SEPT.2003 Saeco International Group

5. Overview of product range

Royal Redesign Royal

TYPE

Pre-

grinding/

brewing

Cappuccino

maker

Steam system

Second

pump

Second

heating

system

Display

Classic *

Pre-

brewing

Dial control

Exclusive

x x

Digital x x

Digital

Redesign

x x

Digital Plus x Rapid Steam

Pipe

heater

Professional

(Instant

Steam)

x x Instant Steam

x Flow

heater

Professional

(Rapid Steam)

x x Rapid Steam

Pipe

heater

Professional

Redesign

x x Rapid Steam

Pipe

heater

Cappuccino x x Instant Steam

x Flow

heater

Cappuccino

Redesign

x x Instant Steam

x Pipe

heater

Coffeebar ** x x Rapid Steam

Pipe

heater

Office*** x

Note:

* All machines, with the exception of the Royal Classic, are fitted with a powder coffee feed.

** The Royal Coffeebar has a fixed water connection (reversible).

***Royal Office – no steam function.

Output capacity:

Royal Series (Household): Maximum average daily output: 30 coffees

Royal Office / Coffeebar: Maximum average daily output: 50 coffees

Saeco International Group REV.4 SEPT.2003

CHAPTER 2

TECHNICAL DATA

Page

1. Technical Data Royal

(Classic) 1

2. Technical Data Royal

(Digital/Digital Redesign/Exclusive) 2

3. Technical Data Royal

(Cappuccino/Professional Instant Steam/

Cappuccino Redesign) 3

4. Technical Data Royal

(Professional-Rapid Steam/Prof. Redes.

Digital Plus/Coffeebar) 4

5. Technical Data Royal

(Office) 5

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