Saeco Aulika SUP040R User manual

Service Manual

Revision 00 July 2012

Service

Coﬀee Machine Sup 040R

Aulika

Contents Page

1. Introduction

1.1. Required documentation 1

1.2. Necessary tools and equipment 1

1.3. Materials 1

1.4. Safety cautions 1

1.5 Aulika range 2

1.6. Machine external hardware 3

1.7. Machine internal hardware 4

2. Technical data

2.1. Technical data 1

2.2. Machine behaviour and parameters 2

3. User guide

3.1. Machine warnings 1

3.2. Operator guide 2

3.3. Operation, cleaning and maintenance 7

4. Operating logic

4.1. Hydraulic Circuit 1

4.2. Emulsier valve assembly 2

4.3. Cappuccinatore assembly 2

4.4. Discharge valve 3

4.5. Coffee cycle 4

4.6. Single Microswitch 5

4.7 Temperature sensor 5

Contents Page

4.8. Water level detection (water tank) 6

4.9. Descaling request 6

4.10. Water softener 7

5. Fault nding

5.1. Test mode 1

5.2. Diagnostic mode 6

5.3 Error messages

6. Standard checks

6.1. Repairs schedule 1

6.2. Service schedule 1

6.3. Final check 2

7. Disassembly

7.1. Aesthetics 1

7.2. Coffee grinder 1

7.3. Burrs 2

7.4. Coffee grinder motor 3

7.5. Coil, microswitch and doser door 3

7.6. Doser hopper 3

7.7. Coffee boiler and steam boiler 4

7.8. Boiler pin 4

7.9. Coffee pump and steam pump 4

7.10. Turbine 5

All parts included in this document are property of Saeco International Group

this document can be copied, used or noted down without a written authorisation or a specic contractual clause.

2012-July-08

Contents Page

7.11. Gearbox 5

7.12. Discharge valve 6

7.13. Solenoid valves assembly 6

7.14. Steam tube assembly 7

7.15. Dispenser assembly 7

7.16. Power Card 7

7.17. Display, keypads and CPU board 8

7.18. Assembly and disassembly of Oetiker clamps 8

7.19 Connection to the water supply system 9

8. Notes

9. Hydraulic diagram

10 Electric diagram

Rev. 00 / July 2012 AULIKA

AULIKA 01 INTRODUCTION

Rev. 00 / July 2012 Page / 04

1.1. Required documentation

For repairs, the following documents are necessary:

• Usermanualforthespecicmodel

• Technicaldocumentsforthespecicmodel(diagrams,explodeddrawings)

1.2. Necessary tools and equipment

Besides the standard equipment, the following tools are also necessary:

Qty Description Notes

1 Screwdriver TorxT8-T10-T20

1 Screwdriver Phillips head

1 Oetiker clamp pliers

1DC-A-Vdctester

1 Digital thermometer End of scale >150°C

1SSC(SaecoServiceCenter) Programmer

(forprogramminganddiagnosticmode)

1.3. Materials

Description Notes

Thermal paste Thermal resistance > 200°C

Descaler Saeco Descaler

Degreaser Customer choice

Silicone grease Food grade

1.4. Safety cautions

We strongly suggest to consult the machine's technical manual before working on it. Compliance

with all the relevant regulations for the servicing of appliances is required.

Unplug the machine before starting repairs.

Disconnectingthemainswitchaloneisinsufcienttoavoidelectricaldischarges.

The following appliance is rated Insulation class I.

after the repairs have been completed, the appliance needs to be tested for insulation and

dielectric strength.

AULIKA 01 INTRODUCTION

Rev. 00 / July 2012 Page / 04

1.5. Aulika range

Aulika Aulika

Mains

Display interface X X

Satin-nishedsteeldetails X X

ABS details X X

Removable Cappuccinatore X X

Stored dispensed coffee quantity X X

Stored dispensed milk quantity X X

Automatic shutdown

(after30’ofinactivity) X X

Automatic descaling cycle X X

Connection to the water supply system X

Conical steel burrs X X

AULIKA 01 INTRODUCTION

Rev. 00 / July 2012 Page / 04

1.6. Componenti macchina esterni

Cup connector

Main switch 0/I

“Clean” cappuccinatore button or menu

navigationbutton(PageDown)

ON/OFF button

Cappuccino delivery button

or menu navigation button

(PageUp) Milk coffee deli-

very button

Espresso

button

Coffee delivery button or

selectionbutton(OK)

Hot water

button

Display

Special Beverage selection button

orusedtoexitthemenu(ESC)

Grid

Water tank

Cappuccinatore(removable)

Coffee beans container

Container lid

Container lid lock

Service door lock

Hot water

dispenser tube

Drip tray

Service drawer

Dregs drawer

Dose

adjustment

Full tank

oater

Brewing unit

Coffee grinder adjustment

AULIKA 01 INTRODUCTION

Rev. 00 / July 2012 Page / 04

1.7. Machine internal hardware

Doser assembly

Coffee grinder

assembly

Power Card

Gearboxassembly Coffee pump

Turbine

Steam boiler

Coffee boiler

CPU board

Solenoid valves assembly

Display

Rev. 00 / July 2012 AULIKA

AULIKA 02 TECHNICAL DATA

Rev. 00 / July 2012 Page / 04

2.1. Technical data

Power supply and absorption power 240V~50Hz1500W-230V~50/60Hz1400W

Temperature control: Variableresistancesensors(NTC)

sends the values to the electronic card

Safety cautions: 2 thermostats one shot at 190°C

Coffeeheatexchangerpower:

Stainless steel

(230V~)1300W

for coffee delivery

Steamheatexchangerpower:

Stainless steel

230V~)1300W

for water/steam delivery

Gearbox: 2rotationdirections24VCpowersupply

Coffee pump UlkaTypeEP5/SGWca.13-15barreciprocatingwith

thermal120°C48W,230V,50Hz,

Steam pump UlkaHFreciprocating230V,50Hzwiththermal120°C-

22W

Excesspressurevalve:

(multiple-wayvalve)

Opensatca.19-23bar

Water connections

(onlytheversionconnectedtothe

watersupplysystem)

maximumpressure8bar

minimum pressure 1.5 bar

Waterlter: In the tank

Coffee grinder: DC motor with conical steel burrs

Absorption: Intheheatingphase-ca.5.6A

AbsorptioninStand-BY <0,3W

Measurements:lxhxdinmm 336x555x450mm

Weight: 23kg

Water tank capacity: 4 l.

Coffee container capacity 1000 gr beans

Grounds capacity 40

Heatexchangercapacity: Ca. 10 cc

Water circuit charging time: Ca.50sec.maxuponrstcharging,includingrinsing

Heating time: Ca.25sec.maxinstand-by

Delivery temperature: Ca. 75°± 5°

Grinding time: ca.4-7sec.

AULIKA 02 TECHNICAL DATA

Rev. 00 / July 2012 Page / 04

2.2. Machine behaviour and parameters

Default menu values

1. CREDIT MENU

1.1 Add Credit

1.2ClearCredit(OK/ESC)

1.3DisplayCredit=OFF

1.4CheckCredit=OFF

2. DRINK MENU

2.1. Espresso 2.6. Special drinks *

2.1.1.Pre-infusion=Low 2.6.1. Caffè lungo

2.1.2.Coffeetemperature=Normal 2.6.1.1.Pre-infusion=Low

2.1.3.Coffeequantity=35g 2.6.1.2Coffeetemperature=Normal

2.1.4.Default(OK/ESC) 2.6.1.3.Coffeequantity=130g

2.2. Coffee 2.6.1.4.Default(OK/ESC)

2.2.1.Pre-infusion=Low 2.6.2. Hot milk

2.2.2.Coffeetemperature=Normal 2.6.2.1.Milkquantity=25sec

2.2.3.Coffeequantity=70g 2.6.2.2.Default(OK/ESC)

2.2.4.Default(OK/ESC) 2.6.3. American Coffee

2.3. Cappuccino 2.6.3.1.Coffeetemperature=Normal

2.3.1.Pre-infusion=Low 2.6.3.2.Coffeequantity=235g

2.3.2.Coffeetemperature=Normal 2.6.3.3.Default(OK/ESC)

2.3.3.Coffeequantity=40g 2.7. Counters

2.3.4.Milkquantity=19.5sec 2.7.1.Espresso=0

2.3.5.Default(OK/ESC 2.7.2.Coffee=0

2.4. Milk coffee 2.7.3.Lungo=0

2.4.1.Pre-infusion=Low 2.7.4.AmericanCoffee=0

2.4.2.Coffeetemperature=Normal 2.7.5.Hotwater=0

2.4.3.Coffeequantity=70g 2.7.6.Cappuccino=0

2.4.4.Milkquantity=22sec 2.7.7.Milkcoffee=0

2.4.5.Default(OK/ESC) 2.7.8.HotMilk=0

2.5. Hot water 2.7.9.Resetcounters(OK/ESC)

2.5.1.Waterquantity=280g

2.5.2.Default(OK/ESC)

*Activating this includes steam

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