Saab 900 Convertible User manual

Saab900

SERVICE

MANUAL

SAAB

8:5Convertible

Irt t985

- t990

Saab

900

SERVICE

MANUAL

8:5Convertlble

Mi986

- r99r

om&3Fl.m!andconpoMbarcd.ah

blidinged@l*roh'iglibhdo

6.n$sjoh€pddo'gp€.ilc|ong

108 Specialtools

800 Technical

descl

plion

028 Technrcal

data

810 Body

shel

812 Top

assembly

851 Inteiorrrim

830 Spoilerassembly

843 Window

glass

844 Weatherstrips

andseats

t;,

| ,-,

852 Rearseat

899 Alphabeticalseclion

guide

UnKt3

lshoullh. s.'vl6 Mmur m h

[email protected] ri6 thoSl sydo.n.

Fdl)slra.1oni|br}i''m.€|unib'

qrvs rnbEdd and m. @p*[E sr unn.

Th€l.ro$iq synboEed dbt€vralffi e u!d:

St untt Equlvaleniunli end

3ymbol

m rnd'

0n)

& polnd{bl

N ldnd.lo€ (bn

'{m poind.rqE r.d (rbr

b' Polid.rde Fl lqu@ hdl (b[tf)

r 0l.4 (aF lbtr.d.bdr tdl

cc us rhurd

$.n (k qr)

(rrs .nhEtral.d|

salhn

(ussrD

Converalon

ftctors 1 k0 = 220 |b

llb=0,451€ 1N=023lbl

1Nn=07rbtfr

1 b{ - 14.sblrlf

lF€l=o07b.ll|=1'05l|qql

1 USrrq

d = 0.43

uKqr 1 USg.l= 0S3 Uxsdr

qc-cF.32)r5/l

Martelcode6

no 6d6 Bid b mnd .p.df€fon8

Technicaldala028-1

Technical

data

worlungpressure

pump

Chas.is

no.H7003109

hin 2s

(36s)

Iighr€nin9

Iorque

hosefinings 5.142

{3.3,4.5)

Recommended

creaning

agents SoapandwalefFor

stubbohslainsordin

use

SikkensFeducerM600

per

thema

Chass'sno N7003200

oneards

Sraplesroronerabncrayer I s

3S)pad

69357r2

12.7

(0.50)pan

no 6934245

a3MSuperWeathersttip

Adhesive

3MSuperW6alherslfip

Adhesive

Contactadh€sive

(Loctite

Btackmar

3AO,

Loclile

Superglueoroqulvalent)

Betasealadhesile

kil,

panno.

{45)3007119

Fenll

parl

no.

(45)3016045

Hydraullcslorconvertiblotop

028-2

Technicaldata

Seglant

Toofab.lcands€als

Sealanl

ToP

lab c.nd seals

Recommended

tyre

pressures

(coldtyros)

Sirarler

255

pan

no (45)30

127

2.0 (29) 21 (30)

22 132) 2.3 133)

1.2 G100

2.0 (29) 2.1 (30)

2.4 (35) 25 (36) O

2.1 l.30) 2.2 132)

2.! (3s) 2.5 (36)

2.1 (30) 2.3 (33)

24 (35) 2.s (36)

24 (3s) 2s (36)

0.210 O,

1-2

Speciallools108-1

Special

tools I

olo Fast

Modilm

B1-5324

Press!re

sensor

(included

285

662

Pre3sure

sensor

adaplor

oouble

sided

adhesivehp€

92815

Technical

descnptron800-1

Technical

description

Top

.s8embly............... a001 Adiustrnents .... ...... Bo0-4

Toptrameassembly..,,........ 300.1 Top

assembty... ..... .. ... BOO-4

ropcover ..... .......... 3002 Seals ......... .... .. 800.7

Head|ining ......,,........ 300.3 [email protected]....... ... 3oo3

Hyd6u1ics

........... ........ 300-3 Rearqlanenighls

.. ...... ... 3oo.g

sears........, ... ......... 800-4

Top

assembly

The

lopassemblyconsisls

ola topfane as.

sembry

a topcove.andaninnerhaadinino

Thetop 's operakdoy an etecr'catrycoi.

lrolledhydraulicsy.tem.

'rh€

ioplrame

consislsollvo siderails,

each

ol which

compriseslhreeseclons a lfont a

middle

anda rearsec.tion.

The seclions

are held togeher by hinges.

whichallowrhe

side

ralls

lo lord

aslhebp ts

Four crossmembers,somelimes

knownas

bows runbelveen

lhesiderailsandare

each

idenlilied

by a number,no.1 beingthecross.

member

d$e lront

oilhelrame

800-2

T€chnicaldescription

!p. it is lockedlo lhewind

meansol a lalching

mocha.

side,atachedlo lhe no 1

Th€lop coveris in twopad6i

lha topcovor

iGellanda rearccreen

panel

Thekontollhe lopcoverlsglued

onto

lh€no.

1 crossmembe..and lhe trailinqedge is

siapledto a slrelcherlhalis rileredontothe

body.Thetop

isalso

glued

totherearseclrons

The .ear screan

is glued

to lhe rearscreen

panel,

rhich is slapledlo the no. 4 cross

m€mberandro lhe strelcher

ilsl rofrard ol

lhe luggago.cohpanmenllid.Thelop s€cton

ot the raa.screan

panel,

betweenthe topol

lh€ r€a.screenandlhe no.4 cfos6memb€r

is iast€n€dby a zip to allowlhe rearscreen

to be lowered

lor increased

venlilalioninside

t-.

When

lnzippedlh€rear

loweredand notallowed 0_

t-.

Th€r6arscreencanbe .eplacedwilhoullhe

needlo,emovelhelopcov€r.

Twovariantsorthelop coveraren use on

ca.swithchasssno H700319sorea.rie.tne

lab c is madebycambria,

whdeasoncars

wilhlal€r

chassis

nos fie toplabricls oade

Alter trinming or culting,lhe edges

ol lhe

Cambria

labrichust be lusedby use ot 6

heat

gun

loprevent

lraying

Siaptesare available

in lwo l6nglhs,lhe

long6.on6sbeingusedwhenlwo or mor€

layersollabricneedlo beslapl€d.

Technicai

descnprron

800-3

Headllnlng

Theh6adlining

ls secur€d

totheund6rsides

the

rou.

crossmembers.

on fte no.

1 and

no.

4 crossnembers

it is h€td

ptace

both

double,sidedadh€sive

iape

andsc.ews

andon$6 no.

2 andno.3crossmembers

m6ans

ol plaslic

rglain€r

slrips.Ih€bdckol

theheadlining

issecuredby

press

studs

.nd

Hydraulics

Th6lop

israised

andloweredbyh€an!ota.

.lectrically

controlredhydraulics

system.The

setoo

pump

and moio.

are tocai€d

on the

ightnand side, undernoath

th€ rear seat

Plastichosesrun tlom lhe pumpto the htro

setuocylinders,

whichar€ atachedto lha

operatng

mechanismlor

lhetop.

The hydrautic

systenis precha.ged

al $e

ractorywilhspecialhydGutic

fluid 9a.tno.

(45)

3014604.Please

norelharrhisis rh.

only ttuid

lhal may be !sed. Eartier

par

ricurars

staringrharATF

udor

eng'neortmay

beus€d

arelhusnolonger,alrd

A bypassvalveistittedin

lheci.cuitbolw€en

rhe

PUmp

and

lhe

nghlhand

enabrelhelopIo beoperatodmanuaty

The

vaNeisaccessiblebehind

alap inlhelim ar

lhebackollhe ruoqaqe

companoenr

To prevent

the pumpftoh overheating,

overload

devce isolalesit aulomaticatty

it it

hasbeen

runninqtor more

than10- 20 se

conds

withlhe

top

lulry

upordown

800-4

Technicaldescriplion

Seals

Thesealonthe

A pillar

is glued

lo a retainer

scfew€d

onlolh€

p'llarAilhebonom.lhe

seai

'5 herd

'n prace

rhreelasle

sided

adhesiv.

tape.At$6top,lhe slrrp

isse'

cured

onelastBner

andco acladhesive

Thelop hasa sealal lhel.od oneoneilh€r

sideand

lwoatlhs reat.

Thesealat $e tont is glued

andscrew€d

$e no 1 crossmombersand,

on eith6rslde

orued

b a retainerlhal

iescrewad

lo theside

;ailsotthetop

lrame.Sealdnl

isappliBd

atlhe

Theiniemediata

sealoneilher

sideis glued

ro a s€al retainer sc.ewed onlo lhe middle

The .ear seals 8re gl!6d, scr4€d and

secured

byli€slo lh€ side

rail

r€arseclions

These seals also setoe as quid6 lor Ine I

Adiustments

Thiss€clion

exDbins

lheadiusltneds

malcan

bemade

lolh€

top,door

windows,

rea.

quaF

Th. tenE. lore a.d all, and lated and

ve,lical,

whenapplied

toadjustm€nE

rererio

adju mentrelaliv€

tolhecar'

ll should

benol€d

lhaladiustmenl

ol onecom_

ponont

6anafierlhe adiushenl ol oth€rcom

i P.rr P@itono. r.ising toP

TheoarkDosilion

onraisinglhe

top.

i€

lh6 oosilion

in qhich thetopsloF bolore

belno

larched,

is adiusled

bv meansor

bala;c'n9.link

cams locaradinside

lhe

bp, adjacenl

to lhe top ol $e quaner

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