Rotax 125 MAX evo Operating instructions

Repair Manual

BRP-Powertrain GmbH & Co KG

A-4623 Gunskirchen-Austria

www.rotax.com

www.kart-rotax.com

TNr.298061

for ROTAX Engine Type 125 MAX

125 Junior MAX

125 Mini MAX

125 Micro MAX

DK00020.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 INTRO

Page 1

December 01/2010

Chapter: INTRO

GENERAL NOTE

Foreword Before carrying out repair work on the engine, read the Repair Manual

carefully.

If any passages of the Manual are not clearly understood or if you have

questions, please contact an authorized Distribution or Service Center for

ROTAX-kart engines.

Chapter structure The Repair Manual is subdivided into the following chapters:

Subject Chapter

Introduction Chapter INTRO

List of effective pages Chapter LEP

Table of amendments Chapter RV

General note Chapter 1

Maintenance Chapter 2

Engine and Gearbox Chapter 3

Cubic capacity parts Chapter 4

Crank housing Chapter 5

Carburetor and Intake silencer Chapter 6

Centrifugal clutch and Starter gear Chapter 7

Radiator Chapter 8

Exhaust system Chapter 9

DK00020.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 INTRO

Page 2

December 01/2010

NOTES

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

LEP

Page 1

December 01/2010

Chapter: LEP

LIST OF EFFECTIVE PAGES

tchapter page date

INTRO Title page

212 01 2010

12 01 2010

LEP 1

12 01 2010

TOA 1

212 01 2010

12 01 2010

chapter page date

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

LEP

Page 2

December 01/2010

429

12 01 2010

chapter page date

12 01 2010

chapter page date

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 LEP

Page 3

December 01/2010

726

12 01 2010

chapter page date

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 LEP

Page 4

December 01/2010

NOTES

DK00022.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 TOA

Page 1

December 01/2010

Chapter: RV

TABLE OF AMENDMENTS

no. chapter page date of

change date of issue signature

INTRO

LEP

TOA

all

12 01 2010

DK00022.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 TOA

Page 2

December 01/2010

NOTES

DK00023.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX DD2

Edition 2 / Rev. 0 Chapter 1

Page 1

September 01/2011

Chapter: 1

GENERAL NOTE

Contents This Repair Manual contains instructions for all the necessary repair and

maintenance work on the ROTAX-Engine Type 125 MAX DD2.

Table of contents This chapter of the Repair Manual contains general and safety informa-

tion concerning the operation of the kart engines.

Subject Page

General note Page 3

Abbreviations and terms used in this Manual Page 5

Safety notice

Safety information

Instruction

Technical documentation

Use for intended purpose

Page 7

Page 8

Page 10

Page 11

Page 12

Technical data Page 13

Other manuals for 125 MAX evo

This manual suits for next models

Table of contents

Other Rotax Engine manuals

Rotax

Rotax 122 Operating instructions

Rotax

Rotax OM-912 User manual

Rotax

Rotax 125 Max Operation and maintenance manual

Rotax

Rotax 912 iSc Sport User manual

Rotax

Rotax 912 i series User manual

Rotax

Rotax 912 i series User manual

Rotax

Rotax 912 Series User manual

Rotax

Rotax 912 i series User manual

Rotax

Rotax 125 MAX DD2 Operating instructions

Rotax

Rotax 912 i series User manual

Rotax

Rotax 377 User manual

Rotax

Rotax 914 series User manual

Rotax

Rotax 912 i series Operating instructions

Rotax

Rotax 912 Series User manual

Rotax

Rotax 125 MAX DD2 evo Operation and maintenance manual

Rotax

Rotax MML-912 User manual

Rotax

Rotax 915 iSc 3 A User manual

Rotax

Rotax 912 Series User manual

Rotax

Rotax 914 series User manual

Rotax

Rotax 912 Series User manual

Rotax

Rotax 277 User manual

Rotax

Rotax 912 Series User manual

Rotax

Rotax MMH-912 Series User manual

Rotax

Rotax 912 i series Original operating manual

Popular Engine manuals by other brands

Kohler

Kohler K361 Service manual

MTD

MTD OHV Series user guide

Kohler

Kohler COMMAND CH18-745 Service manual

Mercury

Mercury D4.2L D-Tronic manual

Selve

Selve SE Plus-RC Series Operating instruction

Perkins

Perkins 1206E-E66TA Operation and maintenance manual

Skov

Skov DA 174 Technical user guide

Rossi

Rossi TX11 Series manual

Siemens

Siemens SIMOTICS T-1FW3 Configuration manual

AL-KO

AL-KO PRO 350 Instructions for use

MTU

MTU 12 V 4000 Lx4 operating instructions

Nanni

Nanni N3.30 Workshop manual

Nanni

Nanni N5.160 CR2 Operator's manual

KSB

KSB SuPreme Series Installation & operating manual

Hiwin

Hiwin EM1 Series user manual

Siemens

Siemens SIMOTICS XP 1MB1 operating instructions

Bosch

Bosch Rexroth 70 Series instruction manual

Wacker Neuson

Wacker Neuson WM 130 Repair manual