rodac RC197 User manual
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Hydraulic Air Riveter
Recommend for mass production line industrial area
Operation Manual
RC197
RC198
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CONTENTS
1 Important Safety Rules
2 Tool Specification
2.1 Nomenclature
2.2 Technical Data
3 Range of Fasteners
4 Preparation before Use
5 Operating the Air Riveter
6 Maintenance
6.1 Daily maintenance
6.2 Weekly maintenance
6.3 Moly Lithium Grease EP 3735 Safety Data
6.4 Annually maintenance
6.5 Jaw maintenance
6.6 Cleaning and filling the cylinder
6.7 Cleaning the Spool
6.8 Adding Oil
6.9 Storage
6.10 Hydraulic oil requirements
7 Fault Diagnosis
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1 IMPORTANT SAFETY RULES
1.1 The meaning for the symbol as below
Be sure to read the following Important Safety Rules carefully and make sure that you
understand them thoroughly before installing, operating or maintaining this tool.
The operator and others in the vicinity has to wear eye-protection at all times during use.
Due to rivet mandrel may eject out when the rivets are cut and can cause serious injury.
This is the safety alert symbol. It is used to alert potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
1.2 Safety rules (Air riveter with vacuum system at here we call “the tool”)
1.2.1 The tool must be maintained in a safe working condition at all times and examined at
regular intervals for damage and function by trained competent personnel. Any
dismantling procedure shall be undertaken only by personnel trained in RODAC
procedures. Do not dismantle the tool without prior reference to maintenance
instructions. Please contact RODAC with your training requirements.
1.2.2 Check all the tool parts are free from damage before use. Any damaged parts should be
repaired before the tool is used.
1.2.3 Make sure that the tool and the air source are connected securely. If the threads of the
joints do not match or if the screws are not inserted far enough, the air hose may
become disconnected during use and injury may result.
1.2.4 The tool shall at all times be operated in accordance with relevant Health and Safety
legislation. Any question regarding the correct operation of the tool and operator safety
should be directed to RODAC system.
1.2.5 The precautions to be observed when using the tool must be explained by the customer
to all operators.
1.2.6 Always disconnect the airline form the tool inlet before attempting to adjust, fit or
remove a nose assembly.
1.2.7 Do not operate the tool directed towards any person or operator.
1.2.8 Always adopt a firm footing or a stable position before operating the tool.
1.2.9 Ensure that vent holes do not become blocked or covered.
1.2.10 The air pressure should be kept within 7 bar. If air pressure over 7 bar, the tool may
become damaged, and injury or damage to property may result.
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1.2.11 Do not operate the tool if it is not fitted with a complete nose assembly.
1.2.12 Care shall be taken to ensure that spent stems are not allowed to create a hazard.
1.2.13 The stem collector must be emptied before use. When half full, it must be emptied
immediately.
1.2.14 We recommend wearing gloves if there are sharp edges or corners during the
application.
1.2.15 When carrying the tool from place to place, keep hands away from the trigger to avoid
inadvertent start up.
1.2.16 Excessive contact with hydraulic fluid oil should be avoided. To minimize the possibility
of rashes, care should be taken to wash thoroughly.
1.2.17 Never looking into the nosepiece of the tool, and never point the nosepiece toward
other persons. If the tool is used while the rivet stems are still inside the tool not being
ejected, these stems may be ejected from the tool’s nosepiece during use and cause
serious injury.
1.2.18 Turn off the air supply before disconnecting the tool from the air source. Because the
compressed air may cause the air hose to whip around and injury may result.
1.2.19 If using in elevated locations, use a safety harness, and take care to avoid dropping
rivets or the tool itself.
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2 TOOL SPECIFICATION
2.1 Nomenclature
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2.2 Technical Data
Model No. RC197 RC198 Not available at the
moment
Air pressure 5~7 bar, 72.5~101.5 PSI, 5.1~7.1 kgf/cm2
Tool Stroke (mm) 18 mm 21 mm 26 mm
Pull force at 6 bar 8.0 KN 10.9 KN 12.0 KN
Noise level dB(A) 81 dB 81 dB 81 dB
Tool Weight (kg) 1.50 kgs 1.65 kgs 1.75 kgs
Tool size (cm) 31 x 13 x 27 32 x 13 x 33 32 x 14 x 33
2.4, 3.2, 4.0, 4.8mm 3.2, 4.0, 4.8, 6.4mm 3.2, 4.0, 4.8, 6.4mm
Applicable rivets 3/32”, 1/8”, 5/32”,
3/16” 1/8”, 5/32”, 3/16”,
1/4” 1/8”, 5/32”, 3/16”,
1/4”
Remarks:
1. Product specification and design are subject to change for improvement without notice.
2. Weight and dimensions given are standard values. Actual products may differ slightly from the
values given.
3. Air consumption per minute is equal to required air consumption.
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3 RANGE OF FASTENERS
RC197
2.4 3.2 4.0 4.8
Fastener Name
3/32 1/8 3/32 3/16
Aluminum body / Steel stem V V V V
Steel body / Steel stem V V V V
Stainless body / Steel stem V V V V
Stainless body / Stainless stem V V V V
RC198
3.2 4.0 4.8 6.4
Fastener Name
1/8 3/32 3/16 1/4
Aluminum body / Steel stem V V V V
Steel body / Steel stem V V V V
Stainless body / Steel stem V V V V
Stainless body / Stainless stem V V V V
Structure rivets V V
Not available at the moment
4.0 4.8 6.4
Fastener Name
3/32 3/16 1/4
Aluminum body / Steel stem V V V
Steel body / Steel stem V V V
Stainless body / Steel stem V V V
Stainless body / Stainless stem V V V
Structure rivets V V V
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4 PREPARATION BEFORE USE
4.1 Choose the right size of air valve connector.
4.2 Install valve adjustment.
4.3 Install the tank unit on the tool.
4.4 Set up the compressor, be sure to install an air filter, air regulator and air lubricator
between the compressor and the tool. The maximum length of air hose from filter to the
tool is 3 meters.
4.5 Use the air regulator to adjust the operating air pressure to 0.49~0.69 MPa ( 5.5~7
kgf/cm2, 78~99 psi )
4.6 Replace the nosepiece to conform to the size of the rivet being used.
5 OPERATING THE AIR RIVETER
5.1 Select a rivet size which is suitable for the work piece to be riveted.
5.2 Replace the nosepiece with one which matches the size of the rivet to be used.
5.3 Drill a hole of appropriate size (0.1 to 0.2 mm large than the diameter of the rivet) into
the work piece.
5.4 Turn the air controller about 90 degree in the ON direction to switch on the vacuum
system. For saving the air consumption, you can adjust it to suit the size which you use.
5.5 Insert the stem (mandrel) of the rivet into the tool’s nosepiece. Then gently insert the
head of the rivet into the work piece, press the switch.
5.6 The rivet will be installed into the work piece.
5.7 Release the switch. The cut stem (mandrel) will then be drawn into the tank unit. Please
make sure that the cut stem has been completely removed before proceeding to the
next riveting.
5.8 Once the tank unit is about half full, take the tank off form the tool by rotate it, then
empty out the cut stem (mandrel) from inside the tank unit. It is strongly recommended
to dispose of the spent stem (mandrel) as soon the stem (mandrel) collection tank
becomes half filled. Failure to do so, jamming of the spent stem (mandrel) inside the
guide pipe will occur and the vacuum will cease to function, resulting in a back flow of
air from the nosepiece.
6 MAINTENANCE
Read safety instructions before any operation.
The employer is responsible for ensuring that tool maintenance instructions are given to the
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appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The tool shall be examined regularly for damage and malfunction.
After long periods of use, debris from rivet stem (mandrels) and other foreign materials tend to
build up in various parts of the tool, and the hydraulic oil level may drops, both of which can lead
to operating problems. The tool should be cleaned periodically.
6.1 Daily maintenance
6.1.1 Daily, before use or when first putting the tool into service, pour a few drops of clean,
light lubrication oil into the air inlet of the tool if no lubricator is fitted on air supply. If the
tool is in continuous use, the air hose should be disconnected from the main air supply
and the tool lubricated every two to three hours.
6.1.2 Check for air leaks. If damaged, hose and couplings should be replaced.
6.1.3 If there is no fitter on the pressure regulator, bleed the air line to clear it of accumulated
dirt or water before connecting the air hose to the tool. If there is a fitter, drain it.
6.1.4 Check that the nose assembly is correct to the fastener to be placed.
6.1.5 Check the stroke of the tool meets the minimum specification. RC197 is 16mm, RC198
is 18mm
6.1.6 Ensure that rotary valve is correctly adjusted for fastener retention.
6.2 Weekly maintenance
6.2.1 Dismantle and clean the nose assembly with special attention to the jaws. Lubricate
with Moly Lithium grease before assembling.
6.2.2 Check for oil leaks and air leaks in the air supply hose and fittings.
6.3 Moly lithium grease EP 3735 safety data
Grease can be ordered as a single item, the part number is shown in the service kit
page.
6.3.1 First Aid
6.3.1.1 Skin: As the grease is completely water resistant is best removed with an approved
emulsify skin cleaner.
6.3.1.2 Ingestion: Ensure the individual drinks 30ml milk of Magnesia.
6.3.1.3 Eyes: Irritant but not harmful, Irrigate with water and seek medical attention.
6.3.1.4 Fire: Flash point is above 220℃, not classified as flammable, suitable extinguishing
media: CO2, Halon or water spray if applied by an experienced operator.
6.3.1.5 Environment: Scrape up for burning or disposal on approved site.
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6.3.1.6 Handling: Use barrier cream or oil resistant gloves.
6.3.1.7 Storage: Away from heat and oxidizing agent.
6.4 Annually maintenance
Annually or every 500,000 cycle the tool should be completely dismantled and new
components should be used where worn, damaged or recommended. All ‘O’ rings and
seals should be renewed and lubricated with Moly Lithium grease EP 3735 before
assembling.
6.5 Jaw maintenance Also refer to this section when replacing parts
6.5.1 Take off the air sourcing connection carefully. The compressed air may cause the air
hose to whip around and injury may result.
6.5.2 Use a spanner or similar tool to remove the frame head.
6.5.3 Use a spanner or similar tool to loosen and remove the jaw case. Then remove the jaw
pusher spring, jaw pusher and jaws.
6.5.4 Use a brush or similar to clean all parts.
6.5.5 Reassemble by following the disassembly procedure in reverse.
NOTE:
zWhen re-assembling, be sure to apply a lubricant such as grease to all moving and
sliding parts.
zBe careful not to leave out any parts, and tighten all connections securely.
zThe jaws are consumable parts, should be replaced periodically.
6.6 Cleaning the air cylinder
6.6.1 Take off the air sourcing connection carefully. The compressed air may cause the air
hose to whip around and injury may result.
6.6.2 Use a Philips head No. 1 screwdriver to remove six tapping screw from the handle grip.
6.6.3 Fixed the air cylinder and turn the oil cylinder head gently to loose.
6.6.4 Hold the tool upside down and turn the air cylinder off.
6.6.5 Pull the air piston out from the cylinder top. The air piston may remain inside the
cylinder cup. If this occurs, remove the air piston from the cylinder cup.
6.6.6 Use a soft rag to clean all parts.
6.6.7 Apply grease to the inside of the cylinder cup, the O-ring and shaft of the air piston.
6.6.8 Put the piston back to the cylinder cup and turning back to the base.
This manual suits for next models
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