Rockwell Automation PowerFlex 6000 User manual

Rockwell Automation Library of Process Objects:

PowerFlex 6000 Drive (P_PF6000)

Reference Manual

IMPORTANT

This manual applies to the Rockwell Automation Library of Process Objects version 3.5 or earlier.

For Rockwell Automation Library of Process Objects version 4.0 or later, use the following manuals:

•PROCES-RM013 contains logic instructions

•PROCES-RM014 contains display elements

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required

to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, ControlLogix, FactoryTalk, Logix5000, PlantPAx, PowerFlex, Rockwell Automation, Rockwell Software, RSLogix, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 3

Table of Contents

Preface

Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PowerFlex 6000 Drive (P_PF6000) Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PowerFlex Drive InOut Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PowerFlex 6000 Drive Input Structure . . . . . . . . . . . . . . . . . . . . . . 14

PowerFlex 6000 Drive Output Structure . . . . . . . . . . . . . . . . . . . . 19

PowerFlex 6000 Drive Local Configuration Tags. . . . . . . . . . . . . 23

Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Execution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

State Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Quick Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Trends Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

PowerFlex Drive Faceplate Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017

Table of Contents

Notes:

Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 5

Preface

This manual describes the Add-On Instruction that controls and monitors a

PowerFlex® 6000 Medium Voltage Variable Frequency Drive.

Software Compatibility For the latest compatible software information and to download the Rockwell

Automation® Library of Process Objects, see the Product Compatibility and

Download Center at

http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

For general library considerations, see Rockwell Automation Library of Process

Objects, publication PROCES-RM002.

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

Table 1 - Additional Resources

Resource Description

PlantPAx® Distributed Control System Selection Guide,

publication PROCES-SG001

Provides information to assist with equipment

procurement for your PlantPAx system.

PlantPAx Distributed Control System Reference Manual,

publication PROCES-RM001

Provides characterized recommendations for

implementing your PlantPAx system.

Rockwell Automation Library of Process Objects,

publication PROCES-RM002

Provides general considerations for the PlantPAx system

library of process objects.

FactoryTalk® View Machine Edition User Manual,

publication VIEWME-UM004

Provides details on how to use this software package for

creating an automation application.

FactoryTalk View Site Edition User Manual,

publication VIEWSE-UM006

Provides details on how to use this software package for

developing and running human-machine interface

(HMI) applications that can involve multiple users and

servers, distributed over a network.

PowerFlex 6000 Medium Voltage Variable Frequency Drive

Parameter Manual, publication 6000-TD004

Provides details regarding functions, parameters, and

troubleshooting information for medium voltage

PowerFlex 6000 drives.

Rockwell Automation Library of Process Objects: Common

Alarm Block (P_Alarm) Reference Manual, publication

SYSLIB-RM002

Details how to monitor an input condition to raise an

alarm. Information includes acknowledging, resetting,

inhibiting, and disabling an alarm. Generally the

P_Alarm faceplate is accessible from the Alarms tab.

Rockwell Automation Library of Process Objects: Interlocks

with First Out and Bypass (P_Intlk) Reference Manual,

publication SYSLIB-RM004

Explains how to collect (sum up) the interlock

conditions that stop or de-energize a running or

energized piece of equipment or prevent it from

starting or being energized.

Rockwell Automation Library of Process Objects: Common

Mode Block (P_Mode) Reference Manual, publication

SYSLIB-RM005

Explains how to choose the Mode (owner) of an

instruction or control strategy. The Mode instruction is

usually embedded within other instructions to extend

their functionality.

Rockwell Automation Library of Process Objects: Permissives

with Bypass (P_Perm) Reference Manual, publication

SYSLIB-RM007

Details how to collect permissive conditions to start a

piece of equipment.

6Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017

Preface

Rockwell Automation Library of Process Objects: Restart

Inhibit for Large Motor (P_ResInh) Reference Manual,

publication SYSLIB-RM009

Explains how to protect a large motor from damage

caused by repeated starts.

Rockwell Automation Library of Process Objects: Run Time

and Starts (P_RunTime) Reference Manual, publication

SYSLIB-RM010

Explains how to accumulate the total run time and

count of starts for a motor or other equipment.

Table 1 - Additional Resources

Resource Description

Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 7

PowerFlex 6000 Drive (P_PF6000)

The P_PF6000 (PowerFlex 6000 drive) object is used to operate one

variable-speed motor by using a PowerFlex 6000 medium voltage variable

frequency AC drive. The drive operates via an add-on EtherNet/IP interface.

The Add-On Instruction controls the drive in various modes and monitors fault

conditions. The global objects and faceplate that is shown are examples of the

graphical interface tools for this instruction.

Guidelines This instruction operates a motor connected to a PowerFlex 6000 variable

frequency AC drive, which is communicating with the controller over an

EtherNet/IP network.

The PowerFlex 6000 drive has specific parameter read/write functionality. For

details, see Knowledgebase Answer ID 1008677 at

https://www.rockwellautomation.custhelp.com.

Do not use this instruction in these situations:

•You need to operate a single-speed motor (running and stopped only). Use

the P_Motor instruction instead.

•You need to operate a two-speed motor (fast, slow, and stopped only). Use

the P_Motor2Spd instruction instead.

Add-On Instruction FaceplateGlobal Objects

IMPORTANT

The drive interface is designed to work with the Studio 5000 Logix Designer®

application, Version 20 and later.

8Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017

PowerFlex 6000 Drive (P_PF6000)

•You need to operate a simple reversing motor (forward, reverse, and

stopped only). Use the P_MotorRev instruction instead.

•You need to operate a motor with multiple discrete speeds. You need

specific logic for this motor. The P_PF6000 instruction is designed for

motors with continuously variable (analog) speed, not multiple discrete

speed selections. You can use the P_D4SD or P_nPos instruction for

motors with multiple discrete speeds.

•You are using a drive other than the PowerFlex 6000 drive. Instead, use

these Add-On Instructions:

–P_PF52x for the PowerFlex 523 or PowerFlex 525 drive on an

EtherNet/IP network

–P_PF753 for the PowerFlex drive with 20-COMM-E EtherNet/IP

Interface

–P_PF755 for the PowerFlex AC variable frequency drive

–P_PF7000 for the PowerFlex 7000 medium voltage AC variable

frequency drive with 20-COMM-E EtherNet/IP interface.

–P_VSD for third-party drives, drives on other networks, or via

hardwired I/O

Functional Description The P_PF6000 instruction provides the following capabilities:

•Ownership of the drive through the standard P_Mode Add-On

Instruction and modes.

•Ability to start and stop the drive and motor, control the drive speed (via

speed reference), and monitor the drive run status and speed feedback to

verify whether the drive is running or stopped. Provides alarms and drive

shutdown for Fail to Start and Fail to Stop if the feedback does not follow

the commanded state within a configured amount of time.

•Reading from the drive, the instruction displays drive faults, general drive

status data, and a number of operating parameters.

•Ability to read fault data from the drive and provide descriptive text with

fault codes.

•Indication of Warning or Alarm status as received from the drive.

•Input and alarm for a drive fault condition and an output to send a drive

fault reset to the drive. Provide a configurable time to pulse the drive fault

reset output when a reset command is received.

•Permissives (bypassable and non-bypassable) that are conditions that

enable a drive start and Interlocks (bypassable and non-bypassable) that are

conditions that stop the drive and help prevent starting. Provide an alarm

when an Interlock stops the drive. Provide maintenance the capability to

bypass the bypassable Permissives and Interlocks.

Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 9

PowerFlex 6000 Drive (P_PF6000)

•Maintenance personnel can disable (soft lock out) the drive. This

capability is not a substitute for hard lockout/tagout (LOTO) procedures.

•Monitor an I/O fault input and a communication watchdog timer, and

alarm on an I/O or communication failure. The failure condition can

optionally de-energize the outputs to the drive, requiring a reset.

•In Override mode, provide an override state input that determines if the

override is to run or stop the drive (default = stop), and, if the drive is to

run, an override speed reference and direction.

•The instruction provides simulation capability. Outputs to the drive are

kept de-energized, but the object can be manipulated as if a working drive

were present, including a basic ramp-up of speed feedback value on

starting and ramp-down on stopping. The simulated ramp-up-to-speed

time is configurable. This capability is often used for activities such as

system testing and operator training.

Required Files Add-On Instructions are reusable code objects that contain encapsulated logic

that can streamline implementing your system. This functionality lets you create

your own instruction set for programming logic as a supplement to the

instruction set provided natively in the ControlLogix® firmware. An Add-On

Instruction is defined once in each controller project, and can be instantiated

multiple times in your application code as needed.

Controller File

The P_PF6000_3_5-00_RUNG.L5X rung import must be imported into the

controller project to be used in the controller configuration. The service release

number (boldfaced) can change as service revisions are created.

Visualization Files

This Add-On Instruction has associated visualization files that provide a

common user interface. These files can be downloaded from the Product

Compatibility and Download Center at

http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

Images are external graphic files that can be used in displays. They must be

imported for FactoryTalk View software to make use of them.

IMPORTANT

The visualization file dependencies require Process Library content imports to

occur in a specific order as reflected in the following tables:

•Images

•Global Objects

•Standard Displays

•HMI Tags

•Macros

10 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017

PowerFlex 6000 Drive (P_PF6000)

When PNG files are imported, they are renamed by FactoryTalk View software

with a .bmp file extension, but retain a .png format.

The Global Object files (.ggfx file type) in the following table are Process Library

display elements that are created once and referenced multiple times on multiple

displays in an application. When changes are made to a Global Object, all

instances in the application are automatically updated.

The Standard Display files (.gfx file type) in the following table are the Process

Library displays that you see at runtime.

Table 2 - Visualization Files: Images (.png)

FactoryTalk View SE Software FactoryTalk View ME Software Description

All .png files in the images folder All .png files in the images folder These are the common icons that are used in the global

objects and standard displays for all Process Objects.

Table 3 - Visualization Files: Global Objects (.ggfx)

FactoryTalk View SE Software FactoryTalk View ME Software Description

(RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Global objects used on process object faceplates.

(RA-BAS) P_VSD Graphics Library (RA-BAS-ME) P_VSD Graphics Library Drive global object device symbols used to build

process graphics.

(RA-BAS) Process Alarm Objects (RA-BAS-ME) Process Alarm Objects Global objects used for managing alarms on process

object faceplates.

(RA-BAS) Process Diagnostic Objects (RA-BAS-ME) Process Diagnostic Objects Diagnostic global objects used on process

object faceplates.

(RA-BAS) Process Faceplate Motor Objects (RA-BAS-ME) Process Faceplate Motor Objects Motor global objects used on process object faceplates.

(RA-BAS) Process Help Objects (RA-BAS-ME) Process Help Objects Global objects used for all process objects help displays.

(RA-BAS) Process Interlock Objects (RA-BAS-ME) Process Interlock Objects Global objects used for managing interlocks and

permissives on process object faceplates.

(RA-BAS) Process Mode Objects (RA-BAS-ME) Process Mode Objects Global objects used for managing modes on process

object faceplates.

Table 4 - Visualization Files: Standard Displays (.gfx)

FactoryTalk View SE Software FactoryTalk View ME Software Description

(RA-BAS) Common-AnalogEdit N/A Faceplate used for analog input data entry. The FactoryTalk

View ME faceplates use the native analog input data entry

so no file is required.

(RA-BAS) P_Alarm-Faceplate (RA-BAS-ME) P_Alarm-Faceplate The faceplate that is used for the object

(RA-BAS) P_Alarm-Help (RA-BAS-ME) P_Alarm-Help Alarm Help information that is accessed from the

P_AIarm faceplate.

(RA-BAS) P_Mode-Config (RA-BAS-ME) P_Mode-Config The Configuration Display used to configure the

P_Mode object.

(RA-BAS) P_Mode-Help (RA-BAS-ME) P_Mode-Help Mode Help information that is accessed from the

Help faceplate.

(RA-BAS) P_PF6000-Faceplate (RA-BAS-ME) P_PF6000-Faceplate The faceplate display that is used for the object

(RA-BAS) P_PF6000-Quick (RA-BAS-ME) P_PF6000-Quick The Quick display that is used for the object

(RA-BAS) Process Motor Family-Help (RA-BAS-ME) Process Motor Family-Help The Help display for Motor objects

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