Rockwell Automation FlexPak 3000 OIM User manual

Instruction Manual

FlexPak®3000 Drive Operator Interface

Module (OIM) User’s Guide

D2-3344

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety considerations:

Important: Identifies information that is critical for successful application and understanding of the product.

!ATTENTION:Identifies information about practices or circumstances that can lead to personal

injury or death, property damage, or economic loss.

Reliance, FlexPak, and AutoMax are trademarks of Rockwell International or its subsidiaries.

!ATTENTION:Only qualified electrical personnel familiar with the construction and operation of

this equipmentandthehazards involvedshould install,adjust,operate,orservicethisequipment.

Read and understand this section in its entirety before proceeding. Failure to observe this

precaution could result in severe bodily injury or loss of life.

ATTENTION:Pressing or on the OIM immediately starts the motor if the control

source is set to KEYPAD. Make sure the motor and driven machinery are safe to start before

pressingeitherof thesekeys.Failuretoobservethisprecautioncould result inseverebodily injury

or loss of life.

Contents

CONTENTS

Chapter 1 Introduction to the FlexPak OIM

1.1 Related Publications........................................................................................1-1

1.2 Getting Assistance from Reliance Electric.......................................................1-1

Chapter 2 Description of the OIM Keypad, Display, and Indicators

2.1 Keypad ............................................................................................................2-1

2.2 The Display......................................................................................................2-5

2.2.1 Drive Status Indicators..........................................................................2-6

2.2.2 Key Indicators .......................................................................................2-6

2.2.3 Special Display Characters...................................................................2-8

Chapter 3 Powering Up and Adjusting the OIM

3.1 Powering Up the OIM ......................................................................................3-1

3.2 Adjusting the Screen Contrast.........................................................................3-2

3.3 Changing the Language Displayed on the OIM...............................................3-3

3.4 Scaling Values Displayed on the OIM .............................................................3-4

3.4.1 Changing the Scaling of Speed, Load, and Outer Control Loop Units..3-5

3.4.2 Scaling Speed or Outer Control Loop Units to Custom Settings...........3-6

Chapter 4 Basics of Configuring the Drive Using the OIM

4.1 Types of Parameters .......................................................................................4-1

4.2 Accessing OIM Menus and Parameters..........................................................4-2

4.2.1 Accessing the Menus............................................................................4-2

4.2.2 Using Help in Program Mode................................................................4-3

4.2.3 Accessing the Parameters ....................................................................4-4

4.2.4 Viewing Parameter Values....................................................................4-5

4.2.5 Changing Parameter Values.................................................................4-5

4.2.6 Parameter Values That Cannot Be Changed........................................4-7

4.3 Using a Password to Protect Configuration.....................................................4-7

4.4 Saving and Restoring Parameter Values ........................................................4-9

4.4.1 Using Memory Operations to Save and Restore Parameter Values.....4-9

4.4.2 Saving Parameter Values When Exiting Program Mode.....................4-10

Chapter 5 Using Quick Start

5.1 Preparing for Quick Start.................................................................................5-1

5.2 Using the Quick Start Exit Menu......................................................................5-1

5.3 Configuring the Drive Using Quick Start..........................................................5-2

5.4 Self-Tuning the Current Minor and Speed Loops............................................5-4

5.4.1 Setting Up the OIM for Self-Tuning.......................................................5-4

5.4.2 Performing the Self-Tuning Procedure..................................................5-5

5.4.3 Exiting Before Self-Tuning is Complete.................................................5-7

5.4.4 What To Do if a Fault Occurs During Self-Tuning.................................5-7

5.4.5 Self-Tune Parameter Descriptions........................................................5-7

5.5 Quick Start Parameter Descriptions ................................................................5-8

FlexPak 3000 DC Drive OIM User’s Guide

Chapter 6 Using the OIM to Monitor and Control the Drive

6.1 Using the OIM to Monitor Drive Outputs..........................................................6-1

6.1.1 Description of the Monitor Mode Outputs ..............................................6-1

6.1.2 Selecting the Outputs to Monitor ...........................................................6-2

6.1.3 Using Help in Monitor Mode ..................................................................6-2

6.2 Control Source.................................................................................................6-2

6.2.1 About the Control Source ......................................................................6-3

6.2.2 Setting the Control Source.....................................................................6-4

6.3 Changing the Manual Reference Using the OIM .............................................6-4

6.4 Using the OIM to Control the Drive..................................................................6-5

6.4.1 Starting the Drive...................................................................................6-5

6.4.2 Stopping the Drive.................................................................................6-5

6.4.3 Changing Drive Direction.......................................................................6-6

Chapter 7 Troubleshooting the Drive Using the OIM

7.1 Identifying Problems Indicated by Faults or Alarms.........................................7-1

7.2 Reviewing and Resetting Faults and Alarms ...................................................7-2

7.2.1 Reviewing the Fault and Alarm Logs.....................................................7-3

7.2.2 Resetting Faults and Alarms and Clearing the Logs .............................7-4

7.3 Using Diagnostics to Solve Drive Problems.....................................................7-5

7.4 Clearing a Programming Error Message..........................................................7-6

7.5 Determining Why the OIM is Not Communicating with the Drive.....................7-6

7.6 Replacing the OIM ...........................................................................................7-7

7.6.1 Preparing to Replace the OIM...............................................................7-7

7.6.2 Accessing the OIM and Disconnecting It from the Regulator Board......7-7

7.6.3 Replacing the OIM Circuit Board Only...................................................7-8

7.6.4 Replacing the Entire OIM Assembly......................................................7-8

7.7 Resetting the Clock..........................................................................................7-9

Appendix A OIM Menu Structure

A.1 FlexPak 3000 Main Menu ...............................................................................A-1

A.2 Complete OIM Menu Structure .......................................................................A-1

List of Figures

III

List of Figures

Figure 2.1 – OIM Keypad, Display, and Indicators...................................................2-1

Figure 2.2 – OIM Display in Program Mode .............................................................2-5

Figure 3.1 – OIM Power-Up Sequence.....................................................................3-1

Figure 3.2 – Contrast Adjustment Screen.................................................................3-2

Figure 3.3 – Language Selection Screen .................................................................3-3

Figure 3.4 – Define User Units Menu .......................................................................3-5

Figure 3.5 – Define Speed Units Screen..................................................................3-5

Figure 3.6 – Define Custom Speed Units — Tag Screen.........................................3-6

Figure 3.7 – Define Speed Units — Full Scale Value Screen...................................3-6

Figure 3.8 – Define Speed Units — Decimal Place Screen......................................3-7

Figure 4.1 – Main Menu Screen ...............................................................................4-2

Figure 4.2 – Main Menu Help Screen.......................................................................4-3

Figure 4.3 – Example of the Drive Reference Menu Help Screen............................4-3

Figure 4.4 – Example of a Parameter Help Screen..................................................4-3

Figure 4.5 – Selecting the Input/Output Menu..........................................................4-4

Figure 4.6 – Input/Output Menu................................................................................4-4

Figure 4.7 – Meter Outputs Menu.............................................................................4-5

Figure 4.8 – Example of a Parameter Entry Screen.................................................4-5

Figure 4.9 – Parameter Entry Screen with a List of Options.....................................4-6

Figure 4.10 – PASSWORD Parameter Entry Screen...............................................4-8

Figure 4.11 – Memory Operations Screen................................................................4-9

Figure 4.12 – Memory Save Screen.......................................................................4-10

Figure 4.13 – Parameters Have Been Modified Screen.........................................4-10

Figure 4.14 – Save Current Parameter Values Screen..........................................4-10

Figure 5.1 – Quick Start Exit Menu...........................................................................5-1

Figure 5.2 – First Quick Start Parameter Entry Screen............................................5-3

Figure 5.3 – Quick Start Complete Screen...............................................................5-3

Figure 5.4 – Self-Tuning Screen...............................................................................5-6

Figure 5.5 – Self-Tuning Complete Screen ..............................................................5-6

Figure 6.1 – First Monitor Mode Screen...................................................................6-1

Figure 6.2 – Second Monitor Mode Screen..............................................................6-2

Figure 6.3 – CONTROL SOURCE SELECT Screen ................................................6-4

Figure 7.1 – Example of a Fault Screen...................................................................7-1

Figure 7.2 – Example of an Alarm Screen................................................................7-2

Figure 7.3 – Fault Menu............................................................................................7-2

Figure 7.4 – Alarm Menu..........................................................................................7-2

Figure 7.5 – Example of a Fault Log Screen............................................................7-3

Figure 7.6 – Example of a Fault Detail Screen.........................................................7-3

Figure 7.7 – Example of an Alarm Detail Screen......................................................7-3

Figure 7.8 – Diagnostics Menu.................................................................................7-5

Figure 7.9 – Reset Clock Message Screen..............................................................7-9

FlexPak 3000 DC Drive OIM User’s Guide

List of Tables

Table 2.1 – Programming Key Descriptions.............................................................2-2

Table 2.2 – Control Key Descriptions.......................................................................2-4

Table 2.3 – Drive Status Indicators...........................................................................2-6

Table 2.4 – Key Indicators........................................................................................2-7

Table 2.5 – Special Display Characters....................................................................2-8

Table 3.1 – Parameter Displays That are Affected by Scaled Units.........................3-4

Table 5.1 – Parameters Configured by CML and Speed Loop Self-Tuning .............5-4

Table 6.1 – Effect of Control Source and Reference Settings on the AUTO/MANUAL

Indicator and OIM Displays...................................................................6-3

Table 7.1 – OIM Failure Causes and Solutions........................................................7-6

FlexPak 3000 DC Drive OIM User’s Guide

Introduction to the FlexPak OIM

1-1

CHAPTER 1

Introduction to the FlexPak OIM

The FlexPakOperator Interface Module (OIM) is a keypad and display that connects

to FlexPak 3000 DC drives. It communicates serially to the drive Regulator board and

allows you to change drive parameters, operate the drive, and monitor drive operation.

Changing Drive Parameters

Drive parameters set critical information about the drive, such as the motor rated

amps and top speed. You can also use parameters to fine-tune the drive for your

application, scale inputs and outputs, view the values of output signals, and configure

remote interfaces. For detail on accessing parameters, see chapter 4.

To view and set the most critical parameters quickly, you can use the OIM’s Quick Start

option, described in chapter 5.

Operating the Drive

After the parameters are configured, you can operate the drive through the OIM.

Operation includes setting the source for control (such as the terminal strip, serial

port, or OIM) and starting and stopping the drive. For detail on these functions, see

chapter 6.

Monitoring Drive Operation

During normal drive operation, the OIM displays the values of two or four drive outputs,

such as motor speed and motor load. For information on determining which outputs

are displayed, see chapter 6.

If a fault or alarm occurs, the output display is replaced by an alarm or fault message.

For information on resolving, clearing, and resetting fault and alarm messages, see

chapter 7.

1.1 Related Publications

This manual describes how to use the OIM with the FlexPak 3000 drive. For

information on drive installation and drive startup, see the hardware manual shipped

with your drive. For parameter descriptions and troubleshooting procedures, see the

software manual shipped with your drive.

1.2 Getting Assistance from Reliance Electric

If you have any questions or problems with the products described in this instruction

manual, contact your local Reliance Electric sales office. For technical assistance, call

1-800-726-8112.

1-2

FlexPak 3000 DC Drive OIM User’s Guide

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