Robots and Design Maxx DS200 Series User manual
USER GUIDE
MAXXDS200 series
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Copyright © 2016 Robots and Design Co., Ltd.
This manual is used for MAXXDS200 series only.
Please contact the address below for any questions.
AddressPangyo-ro 700, E-707, Seongnam-City, Gyunggi-do, Korea 13516
Tel+82-31-708-2684
Fax+82-31-706-9093
E-mail[email protected]
Manual provided with the machine may not include the latest information.
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CONTENTS
1. EPNC Installation............................................................................................................ 5
2. Description of EPNC....................................................................................................... 6
2.1 Initialization window..................................................................................................... 6
2.2 Main window................................................................................................................ 7
2.2.1 Functions of main window..................................................................................... 8
2.2.1.1 Operational setting & EMO............................................................................. 8
2.2.1.2 Machine status............................................................................................... 9
2.2.1.3 Commonly used functions ............................................................................ 10
2.2.1.4 NC file .......................................................................................................... 12
2.3 Setup......................................................................................................................... 14
2.3.1 Entering setup..................................................................................................... 14
2.3.2 Teaching............................................................................................................. 15
2.3.2.1 Functions of teaching ................................................................................... 15
2.3.2.2 Coordinate offset & Teaching point ............................................................. 16
2.3.2.3 Option........................................................................................................... 18
2.3.2.4 Jog ............................................................................................................... 19
2.3.2.5 Auto Calibration............................................................................................ 21
2.3.3 Tool..................................................................................................................... 22
2.3.4 Term................................................................................................................... 24
2.3.5 Option................................................................................................................. 25
2.3.6 I/O....................................................................................................................... 27
2.3.7 Log...................................................................................................................... 28
2.3.8 System................................................................................................................ 29
3. Milling ............................................................................................................................ 30
3.1 Machine power.......................................................................................................... 30
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3.2 Milling preparation ..................................................................................................... 30
3.2.1 Mounting workpiece............................................................................................ 30
3.2.1.1 Disc type ...................................................................................................... 30
3.2.1.2 Pin type........................................................................................................ 31
3.2.1.3 Pre-milled bar (R & D type)........................................................................... 32
3.2.2 Tool..................................................................................................................... 34
3.2.2.1 Tool specification.......................................................................................... 35
3.2.3 Starting NC file.................................................................................................... 35
4. Maintenance.................................................................................................................. 36
4.1 Maintenance precautions........................................................................................... 36
4.2 Daily maintenance..................................................................................................... 37
4.2.1 Cleaning.......................................................................................................... 37
4.2.2 Dummy tool..................................................................................................... 38
4.3 Periodical maintenance ............................................................................................. 39
4.3.1 Replacing consumable parts ........................................................................... 40
4.3.2 Spindle warm-up ............................................................................................. 41
4.3.3 Spindle cleaning.............................................................................................. 44
4.3.4 Auto calibration................................................................................................ 45
4.3.5 Collet tightening............................................................................................... 52
5. Trouble shooting........................................................................................................... 53
5.1 Restart milling............................................................................................................ 53
5.2 Air pressure sensor setting........................................................................................ 56
5.3 Removing ATC push limit .......................................................................................... 58
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1. EPNC Installation
Program Installation
To install the program, copy PNC folder. PNC folder is organized as below.
①<Bin> Folder
<Bin> contains necessary DLL files to execute Pnc.exe and the program. Below is the
description of main executable file and DLL.
File name
Description
Remarks
PNC.exe
PNC Program file
PComm32.dll
DLL files to manage Pmac Controller
①<Config> Folder
<Config> contains necessary setting files to execute PNC program. Detailed description for
each setting file is in “8. Config file” in <Config> folder.
②<Log> Folder
<Log> is log files of machine. It is saved in Pnclog.db file. To check contents of log files,
special viewer is required.
③<NcFiles> Folder
<NcFiles> is to save NC files for milling. It can be used to copy files from outside.
④<Resource> Folder
<Resource> is to save resources that will be used in the program. It is not allowed to delete
or change names of files saved in the folder.
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2. Description of EPNC
2.1 Initialization window
Initializing window is shown as below. The machine can be initialized with only one button.
Initial window of EPNC
EPNC starts initializing when “HOME” is clicked.
The window flashes for about 15 seconds while initializing.
It stops initializing when “STOP” is clicked.
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2.2 Main window
Once initialization is completed, main window will appear.
Name of machine is written at the top and commonly used functions are shown on the main window.
1
2
3
4
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2.2.1 Functions of main window
2.2.1.1 Operational setting & EMO
Function of setup and EMO is as below.
General setting and changing offset values
- Refer to p.14 Setup
EMO (Emergency) Button
- For immediate stop
- Emergency stop for hardware.
- It changes to “RESET” once clicked
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2.2.1.2 Machine status
It shows machine’s status and activated condition.
Tool
- Overall information of tool that is clamped.
- Tool number and work hour is shown in [hour : minute : second].
Spindle RPM
- Number of spin of spindle per minute (Max: 60,000).
FeedRate (mm/min)
- Speed of a tool for a constant working cycle or hour.
(moving speed of spindle)
Milling Time
- Milling time in [hour : minute : second].
Deactivated
Activated
USB
- It is activated when USB is connected.
Deactivated
Activated
Remote program
-It is activated when remote program is connected.
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2.2.1.3 Commonly used functions
Below is commonly used functions that are essential in operating the machine.
Start
- Starting NC file.
- Once clicked, it changes to “PAUSE”.
Stop
- It is activated after starting NC file.
- Stopping NC file.
- Emergency stop of software.
Open
- Open selected NC file.
Ready Position
- Spindle and stage moves to preset position.
Tool
- Below functions are shown when “Tool” is clicked.
* Collet Open / Close
To open and close collet.
Tool number is reset when collet is open.
* ATC (Auto Tool Changer) (*DS200-4W/4WA)
To open and close ATC door.
* Return Tool
To return tool that is clamped.
* Setup
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