Rikon Power Tools 50-142 User manual

Recordtheserialnumberanddateofpurchase

inyourmanualforfuturereference.

Serialnumber:

Dateofpurchase:

1x42 inch Belt/8inch Disc Sander

TableofContents

SafetyWarnings......................................................................................................................................2-3

SafetyRulesforSanders...............................................................................................................................3

UnpackingandContents......................................................................................................................................5

GettingtoKnowYourSander..........................................................................................................................6

Assembly................................................................................................................................................................6-10

Operations......................................................................................................................................11-13

Adjustments.........................................................................................................................................................14

Maintenance..........................................................................................................................................................15-16

WiringDiagram......................................................................................................................................16

ElectricalRequirements...................................................................................................................................17

ExplosionDiagram..............................................................................................................................................18

PartsList...............................................................................................................................................................19

Notes....................................................................................................................................20-22

BeltSize

BeltSpeed

DiscSize

DiscSpeed

HoseInlet

MotorHP

MotorVolts/Amps

NetWeight

1x42

3,000FPM

1,725RPM

1/3HP

120V/5.8A

58.5lbs

ContentsofPackage

Unpackyoursanderfromitscartonandcheck toseethatyouhaveallofthefollowingitems.Donot

turnyoursanderONifanyoftheseitemsaremissing.Youmaycauseinjurytoyourselfordamageto

yourmachine.

UnpackingandCheckingContents

BC D

E F

A.MotorandBase

B.BeltHousingAssembly

C.DiscTable

D.BeltTable

E.MotorBeltCover

F.SandingDisc, 8

G.V-BeltRearCover

H.DustPort, 2

I.DiscDustCover

J.MiterGauge

K.TableLockHandles

L.HexWrench2.5MM

M.HexWrench8MM

N. Wrenchholder

O.MiterGaugeholder

ThesandermustnotbepluggedinandthepowerswitchmustbeintheOFFposition

untilassemblyiscomplete.

GettingtoKnowYourSander

Assembly

Item Description

A. SandingBelt1 x42

B. SandingBeltTrackingKnob

C. SandingDisc 8

D. MiterGauge

E. DiscTable

F. V-BeltSafetyCover

G. SandingBeltSafetyCover

H. SandingBeltDustPort

Item Description

I. Motor

J. DiscTableAngleScale

K. DiscTableLockHandle

L. DiscDustPort

M. ON/OFFSwitchwithDisablingKey

N. RubberMachineFeet

O. SandingBeltTableLockHandle

P. SandingBeltTable

UnpackingandClean-up

shippingcartonwiththelistofcontentsabove.Placepartsonaprotectedsurface.

2.Reportanyshippingdamagetoyourlocaldistributor.

3.Cleanallrustprotectedsurfaces. Donotuse;gasoline,paintthinner,mineralspirits,

etc.Thesemaydamagepaintedsurfaces.

4.Setpackingmaterialandshippingcartontotheside. Donotdiscard untilmachine

hasbeensetupandisrunningproperly.

Q. Wrenchholder

R. MiterGaugeholder

Fig.06

Fig.07

Fig.08

Assembly

Toassembleyoursander:

1.Using13mmwrenches,loosenthefourmotor

mounthexbolts(Figure6)soyoucanadjustthe

motorpositioninthenextsteps.

2.Withassistance,positionthebelthousingas-

semblyontheleftsideofthebase,takingcare

nottopinchthepowercordsbetweentheassem-

blyandthebase.

3.PlacetheV-beltaroundbothpulleys,and

securethebelthousingassemblywiththetwo

washers(seeFigures7&8)donotfullytighten

thefastenersfornow.

4.Centerthemotorarborinthecutoutofthecast

irondiscguard(seeFigure9),thenre-tightenthe

motormounthexbolts.

5.Positionthebelthousingassemblysothere

pressureisappliedtotheV-beltbetweenthepul-

leys(seeFigure10)thenfullytightenthecap

screwstosecurethebelthousingassemblyin

place.

6.InsertoneM4-.7x10Phillipsheadscrewand

oftheV-beltsafetycover(seeFigure11).Then

holditinplacewithascrewdriverasyouslide

thecoverovertheV-beltandtightenthefastener

intothecastirondiscguard.

7.SecuretherightsideoftheV-beltcoverwith

washer.

8.PositiontheV-beltrearcover,asshownin

Figure12,andsecureitinplacewiththe

M4-.7x40Phillipsheadscrewandflangenut.

9.Slidethealuminumdiscontothemotorarbor,

makingsuretoalignthearborkeywiththedisc

keyway.

Fig.09

Fig.10

Pulley

MotorMounting

HexBolts2of4

BeltHousing

Assembly

Base

SetScrew

AccessHole

Fig.22

Fig.23

Fig.24

MountingSander

runningproperly,mountittoaworkbench.The

strongestmountingoptionisa"ThroughMount"

whereholesaredrilledallthewaythroughthe

workbench,andhexbolts,washers,andlock

nutsareusedtosecurethesandertothework-

bench.Anotheroptionformountingisa Direct

Mount wherethemachineissimplysecuredto

theworkbenchwithalagscrew.

Note: Toreducevibrationwhenoperating,keep

therubbercushionincludedwithyoursander

betweenthemachinebaseandtheworkbench.

DustCollection

Toconnectadustcollectionhose:

1. Installa2 dusthosefromadustcollection

systemovereachdustport,andsecurethemin

placewitha2 hoseclamp.

2.Tugthehosestomakesuretheydonot

comeoff.

CAUTION

DONOToperatethissanderwithout

anadequatedustcollectionsystem.This

sandercreatessubstantialamountsofwood

dustwhileoperating.Failuretouseadustcol-

lectionsystemcanresultinshortandlong-term

respiratoryillness.

Assembly

WrenchandMitergaugeholder

Installwrenchholderandmitergaugeholder

bycrossheadscrewsbyscrewdriver.See

Fig.24

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