Riello GITRE Series Manual

cod. 20109777 rev. 0 02/2016

GITRÈ GITRÈ B/100

GITRÈ

EN INSTALLATION AND MAINTENANCE MANUAL

Dear heating engineer,

Congratulations on having chosen a Rboiler. You have se-

lected a modern, quality product that is designed to give de-

pendable, efcient and safe service and to provide comfort in

the home for many years to come.

This manual provides information that is essential to the in-

stallation of the appliance. Used in conjunction with your own

knowledge and expertise it will enable you to install the appli-

ance quickly, easily, and correctly.

Please accept our thanks and our congratulations on your choice

of product.

Riello S.p.A.

CONFORMITY

GITRÈ boilers conform to the following directives:

−Directive 92/42/EEC on efciency requirements

−Electromagnetic Compatibility Directive 2004/108/EC

−Low Voltage Directive 2006/95/EC

−Ecodesign Directive 2009/125/CE for energy-related prod-

ucts

−Energy Labelling Directive 2010/30/EU

−Delegated Regulation (EU) N. 811/2013

−Delegated Regulation (EU) N. 813/2013

−Delegated Regulation (EU) N. 814/2013

9 This product must only be used for the purpose for which it

is designed and made, as specied by R. Rdeclines

all responsibility, contractual or other, for damage to prop-

erty or injury to persons or animals caused by improper in-

stallation, adjustment, maintenance or use.

ENGLISH

RANGE

MODEL CODE

GITRÈ 4 20109011

GITRÈ 5 20109012

GITRÈ 6 20109013

GITRÈ 5 B/100 20109014

ACCESSORIES

For a complete list of accessories and details of their compatibil-

ity, refer to the Catalogue.

This manual, Code 20109777 - Rev. 0 (02/2016)

comprises 52 page s .

CONTENTS

The following symbols are used in this manual:

9 CAUTION! = Identies actions that require caution and

adequate preparation.

0 STOP! = Identies actions that you MUST NOT do.

This manual, Code

- Rev.

comprises

page s .

1 GENERAL INFORMATION ............................4

1.1 General Safety Information ......................4

1.2 Precautions ..................................4

1.3 Description of the appliance .....................5

1.4 Safety and control devices .......................5

1.5 Identication.................................6

1.6 System layout.................................6

1.7 Technical specications .........................9

1.7.1 Water-side pressure drop....................... 10

1.8 Location of sensors ............................11

1.9 Control panel ................................ 12

2 INSTALLATION .....................................14

2.1 Unpacking the product ........................ 14

2.1.1 Positioning of labels........................... 14

2.2 Overall dimensions and weights ................. 14

2.3 Moving and removing the packing................ 15

2.4 Installation premises .......................... 16

2.4.1 Recommended minimum distances .............. 16

2.5 Installation in older systems and systems requiring

modernisation............................... 16

2.6 Water connections .............................17

2.7 Typical water system schematics ................. 18

2.8 Fuel connections ............................. 19

2.9 Combustion gas exhaust .......................20

2.9.1 Technical specications of stack..................20

2.9.2 Connection to the stack ........................20

2.10 System lling and emptying..................... 22

2.10.1 Water quality requirements ..................... 22

2.10.2 Filling...................................... 22

2.10.3 Emptying ...................................23

2.11 Wiring diagram ..............................24

2.12 Electrical connections ......................... 27

3 COMMISSIONING AND MAINTENANCE...............29

3.1 Preparing for initial startup .....................29

3.2 Initial startup................................29

3.2.1 Ignition failure ...............................30

3.2.2 Resetting the burner and safety thermostat......... 31

3.3 Checks during and after initial start-up ............ 31

3.3.1 Storage cylinder pump control ...................32

3.3.2 Burner control and adjustment ..................33

3.3.3 Burner functioning and programming .............34

3.4 Temporary shutdown..........................43

3.5 Preparing for extended periods of disuse...........43

3.6 Cleaning and servicing the boiler .................44

3.7 Annual cleaning..............................44

3.7.1 Cleaning and servicing the boiler .................44

3.7.2 Cleaning the heat exchanger ....................46

3.7.3 Checking and replacing the storage cylinder anode (GITRÈ

5 B/100 model)............................... 47

3.8 Extraordinary cleaning .........................48

3.8.1 Cleaning the storage cylinder ....................48

3.9 External cleaning .............................48

3.10 Troubleshooting ..............................49

4 RECYCLING AND DISPOSAL ........................51

GENERAL INFORMATION

1 GENERAL INFORMATION

1.1 General Safety Information

9 Check that the product is complete, undamaged and as or-

dered as soon as you receive it. Report any discrepancies or

damage to the Rdealer who sold it.

9 This product must be installed by a legally qualied heat-

ing engineer. On completion of the installation, the install-

er must issue the owner with a declaration of conformity

conrming that the installation has been completed to the

highest standards in compliance with the instructions pro-

vided by Rin this instruction manual, and that it con-

forms to all applicable laws and standards.

9 This product must only be used for the purpose for which it

is designed and made, as specied by R. Rdeclines

all responsibility, contractual or other, for damage to prop-

erty or injury to persons or animals caused by improper in-

stallation, adjustment, maintenance or use.

9 The room where the boiler is installed must be proper-

ly ventilated to ensure a sufcient supply of air for correct

combustion.

9 If you notice any water leaks, disconnect the boiler from the

mains electricity supply and shut off the water supply.

9 The boiler must be serviced at least once a year.

9 Periodically check that pressure in the central heating cir-

cuit, when cold, is approximately 1.5 bar and below the

maximum limit specied for the boiler.

9 If the boiler is not going to be used for an extended peri-

od of time, perform the operations described later in this

manual.

9 This manual is an integral part of the equipment and there-

fore must be stored carefully and must ALWAYS accompany

the boiler even if it is sold to another Owner or User or trans-

ferred to another plant. If it is damaged or lost, request an-

other copy from your local Technical Assistance Service R.

1.2 Precautions

The operation of any appliance that uses fuel, electrical power

and water demands that a number of fundamental safety pre-

cautions be respected:

0 Do not allow children or inrm persons to operate the sys-

tem unsupervised.

0 It is forbidden to use electrical devices or equipment, such

as switches, appliances, etc. if there is a smell of gas or un-

burnt products. If so:

−Ventilate the room, opening doors and windows

−Close the fuel shut-off cock.

0 Do not touch the boiler while barefoot or wet.

0 Never clean or service the boiler without rst disconnect-

ing it from the mains electricity supply by turning the mains

power switch and the control panel switch OFF.

0 Do not tamper with or adjust the safety or control devices

without prior authorisation and instructions from the man-

ufacturer.

0 Never pull, disconnect, or twist the electrical cables coming

from the appliance even if it is disconnected from the mains

electricity supply.

0 Do not obstruct or restrict the vents in the room where the

boiler is installed. Adequate ventilation is essential for cor-

rect combustion.

0 Do not expose the boiler to the elements. It is not designed

for use outdoors.

0 It is prohibited to leave inammable substances and con-

tainers in the room where the boiler is installed.

0 Do not dispose of packaging material into the environment,

or leave it within the reach of children, since it can become

a potential hazard. Dispose of packaging material in com-

pliance with applicable legislation.

0 It is forbidden to operate the boiler without water.

GENERAL INFORMATION

1.3 Description of the appliance

The GITRÈ boiler is an oil fuelled hot water boiler capable of low

temperature functioning. GITRÈ versions are designed only for

central heating applications. The GITRÈ B/100 version is equipped

with a 100 litre vitried storage cylinder and can be used for

central heating and domestic hot water production.

The cast iron boiler body features a triple ue pass design and a

horizontal combustion chamber.

The front cover opens fully to facilitate the inspection, mainte-

nance and cleaning of internal parts and to minimise service

time.

The boiler body is covered in high density glass wool insulation

to reduce heat loss.

The boiler is tted with a single stage oil burner.

The GITRÈ boiler's control logic incorporates a total shutdown

function to minimise energy consumption:

−The GITRÈ (heating only) model only starts up if the cen-

tral heating system requests heat (i.e. when the room

thermostat switches the heating on);

−If the GITRÈ B/100 (heating and DHW) model is in "Sum-

mer" mode ("Summer/Winter" selector turned to Sum-

mer position), it only starts up in response to a request for

domestic hot water. If it is in "Winter" mode ("Summer/

Winter" selector turned to Winter position), it starts up

either in response to a request for heat from the central

heating system (i.e. when the room thermostat switches

the heating on) or in response to a request for domestic

hot water. (DHW heat requests are prioritised over central

heating requests.).

1.4 Safety and control devices

GITRÈ boilers incorporate the following safety and control de-

vices:

−A manual reset safety thermostat that forces a safe-

ty shutdown if boiler temperature exceeds the safety

threshold (110°C). The sensor used to monitor this tem-

perature is located on the body of the heat exchanger;

−A minimum temperature thermostat that enables the

central heating pump only if boiler temperature exceeds

the minimum permissible (50°C);

−An electronic burner controller that monitors the correct

functioning of the selected burner program and sends

a lockout signal to the control panel in the event of an

error.

ONLY FOR GITRÈ B/100 MODELS

−A maximum temperature thermostat that shuts down

the burner if boiler temperature reaches or exceeds the

default maximum limit ( 82°C) during the heating of do-

mestic hot water in the storage tank;

−A heat dissipation thermostat that starts up the storage

tank pump to dissipate excess heat in order to keep boil-

er temperature below the safety threshold (90°C).

9 The intervention of a safety device indicates a potentially

dangerous malfunction in the system. Contact the manu-

facturer’s Technical Assistance Service immediately.

9 Safety devices must only be replaced by the manufacturer's

Technical Assistance Service using original spare parts. Refer

to the spare parts catalogue supplied with the boiler.

0 Do not use the boiler if any of its safety devices are faulty.

Always check that the boiler is functioning correctly after repairs

have been made.

GENERAL INFORMATION

1.5 Identication

The products are identied by:

Serial number plate

This is located on the boiler body and species the serial

number, model, and main technical specications.

mg/kWh

Pms= bar T = °C

Qn(min)=

Pn(min)=

T067793GE

Qn(max)=

Pn(max)=

Mod.

Cod.

N°

kW kW

D= l/minkW

Pmw= bar T = °C

WV~Hz

RIELLO S.p.A.

Via Ing.Pilade Riello 7

37045 Legnago (VR) - ITALY

TIPO/TYP/TYP/TYPE/TIPO/TIPO:

COMBUSTIBILE/COMBUSTIBLE/BRENNSTOFF/BRANDSTOF/FUEL/COMBUSTIBLE/COMBUSTÍVEL:

PAESE DI DESTINAZIONE/PAYS DE DESTINATION/BESTIMMUNGSLAND/LAND VON BESTEMMING

COUNTRY OF DESTINATION/PAÍS DE DESTINO/PAÍS DE DESTINO:

T067793GE

Mod.

Cod.

N°

Qn(max) kW

Pn(max) kW

bar

Pms

RIELLO S.p.A.

Via Ing.Pilade Riello 7

37045 Legnago (VR) - ITALY

Data plate

This lists the technical specications and performance of the

product.

DHW section

Central heating section

Qn Rated heat input

Pn Rated useful heat output

IP Electric degree of protection

Pmw Maximum operating pressure, DHW circuit

Pms Maximum operating pressure, CH circuit

TTemperature

η Efciency

D Specic ow rate

NOx NOx class

9 If these plates or any other means of clearly identifying the

product are defaced, removed or lost, proper installation

and servicing may be rendered difcult.

1.6 System layout

GITRÈ

1 Burner

2 Boiler body

3 Control panel

4 Sensor socket

5 Lifting holes

6 Flue gas exhaust tting

7 Casing

8 Drain cock

GENERAL INFORMATION

GITRÈ B/100

1 Control panel

2 Storage cylinder drain cock

3 CH circuit drain cock

4 Automatic vent valve

5 Storage cylinder

6 Casing

7 Non-return valve

8 Boiler circulator

9 Boiler temperature sensor socket

10 Lifting holes

11 Burner

12 Boiler body

13 Flue gas exhaust tting

14 Domestic cold water inlet

15 DHW circulation

16 Storage cylinder temperature sensor socket

17 DHW outlet

18 Magnesium anode

GENERAL INFORMATION

BURNER

1 Pump

2 Burner controller

3 Reset button with lockout indicator

4 Flange with seal

5 Air damper adjuster screw

6 Air intake

7 Oil pump pressure adjuster screw

8 Pressure gauge tting

9 Photoresistor

10 Combustion head

11 Motor

OIL PUMP

1 Suction port

2 Return

3 By-pass screw

4 Pressure gauge tting

5 Pressure adjuster screw

6 Vacuum gauge tting

7 Valve

8 Auxiliary pressure measurement tting

GENERAL INFORMATION

1.7 Technical specications

DESCRIPTION GITRÈ

GITRÈ 4 GITRÈ 5 GITRÈ 6 GITRÈ 5 B/100

Device type

Low temperature central

heating

Mixed low tem-

perature heating

B23 - C13 (*) - C33 (*)

Fuel Heating fuel oil (Light oil)

Maximum rated heat input at furnace referred to HVC (LCV) 28,3

(26,7)

35,8

(33,8)

44,7

(42,1) 35,8 (33,8) kW

Useful (rated) heat output 25 32 40 32 kW

Maximum useful heat output P4 (60-80°C) 25,3 32,1 39,8 32,1 kW

30% heat output P1

with

return at

37°C

7,6 9,6 11,9 9,6 kW

Seasonal energy efciency in central heating mode B

Seasonal energy efciency in DHW mode - B

Seasonal energy efciency in central heating

mode ηs 86 %

Efciency at rated heat output in high tempera-

ture mode referred to HCV η4 (60-80°C) 89,4 89,8 89,1 89,8 %

Efciency at 30% rated heat output in low tem-

perature mode referred to HCV η1

with

return at

37°C

91,4 90,6 90,2 90,6 %

Energy efciency in DHW mode ηWH -76,3 %

Storage cylinder charging prole -XL

Heat loss in standby mode Pstby 60,1 60,1 58,6 60,1 W

Combustion efciency referred to LCV 95,3 96,0 96,1 96,0 %

Annual energy consumption QHE 85 107 134 107 GJ

Daily electrical energy consumption Qelec --- 0,105 kWh

Annual electrical energy consumption AEC --- 28,60 kWh

Daily fuel consumption Qfuel --- 27,26 kWh

Annual fuel consumption AFC --- 36,50 GJ

Noise level (sound power) LWA 69 70 73 70 dB(A)

Emissions at maximum heat input

NOx (referred

to HCV) 175 mg/kWh

CO2 12,5 %

CO w.a.

<50 ppm

Flue

gas T

At Pn (60-

80°C) 121 110 106 110 °C

Smoke scale <0,5

Flue gas mass ow rate 9,6 12,33 16,1 12,33 g/s

Maximum working pressure 3bar

Safety thermostat trip temperature 110 °C

Maximum operating temperature 55-82 °C

Minimum return temperature 37 °C

Boiler water capacity 19,4 23,7 28 23,7 l

Turbulators 6n°

Power supply 230-50 V-Hz

Electric degree of protection X0D IP

Absorbed power supply (max) 185 157 164 210 W

Consumption at full load Elmax 185 157 164 157 W

Consumption at part load Elmin 57 48 50 48 W

Electrical consumption in standby mode P sb 1,6 W

LCV: Lower caloric value of fuel

HCV: Higher caloric value of fuel

Test conditions:

−Room temperature 22°C

−Atmospheric pressure 1018 mbar

(*) In conjunction with the 80/125 concentric ue kit

available from the catalogue (FRANCE ONLY).

GENERAL INFORMATION

STORAGE CYLINDER GITRÈ 5 B/100

Type of storage cylinder Vitried steel

Storage cylinder layout Vertical

Heat exchanger layout Vertical

Maximum power absorbed 24,9 kW

DHW water temperature setting range 0-70 °C

Storage cylinder capacity 100 l

Coil water capacity 5 l

Coil heat exchange surface area 1,02 m2

Domestic hot water production (∆T 35°C) (*) 612 l/h

Water draw in 10 minutes with primary buffer tank

at:

48°C 170 l

60°C 230 l

Specic ow rate (EN 13203) 21 l/min

Replenishment time with ∆T 35°C) 10 min

Maximum operating pressure of storage cylinder 6bar

STORAGE CYLINDER PUMP

Electrical consumption 53 W

EEI Part 3 (**) ≤0,20

P L, Avg (***) ≤24 W

Minimum pressure at pump suction inlet 0,5 bar

(*) Inlet water temperature 10°C and average outlet water temperature 45°C with coil inlet temperature of 80°C

(**) Energy efciency rating according to regulations 641/2009-622/2012

(***)Approximate average annual electricity consumption according to regulations 641/2009-622/2012

1.7.1 Water-side pressure drop

GITRÈ boilers come without a pump. A pump must therefore be provided as part of the installation.

In order to choose a pump of the right size, bear in mind the boiler’s water-side pressure drop, as shown in the gure below.

Flow-rate [m³/h]

0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,0

Pressure drop [mbar]

GITRÈ 4

GITRÈ 5 - 5B/100

GITRÈ 6

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