Renesas RL78/G1F User manual

User’s Manual

R12UT0012EJ0100 Rev.1.00 Page 1 of 32

20.10.2020

RL78/G1F Motor Driver Board GB01

User's Manual

For Your Safety

Be sure to read this manual before using the RL78/G1F Motor Driver Board GB01 (P13130-D1-003) (this

product).

•Follow the indications in this manual when using the product.

•Keep this manual near the product so you can refer to it whenever necessary.

•Transfer or sale of the product to third parties is prohibited without written approval.

•The purchaser or importer of the product is responsible for ensuring compliance with local regulations. In

addition, the customer is responsible for ensuring that the product is handled correctly and safely, in

accordance with the laws of the customer’s country (region).

•The manual for the product, and specification (the documents) are the tool that was developed for the

function and performance evaluation of Renesas Electronics semiconductor device (Renesas Electronics

device) mounted on the product, and not guarantee the same quality, function and performance.

•By purchasing the product or downloading the documents from Renesas Electronics website, the support

services provided from Renesas Electronics is not guaranteed.

•All information contained in this manual represents information on products at the time of publication of

this manual. Please note that the product data, specification, sales offices, contents of website, address,

etc., are subject to change by Renesas Electronics Corporation without notice due to product

improvements or other reasons. Please confirm the latest information on Renesas Electronics website.

In this manual items related to the safe use of the product are indicated as described below.

The degree of injury to persons or damage to property that could result if the designated content in this

manual is not followed is indicated as follows.

Danger

Indicates content that, if not followed, could result in death or serious

injury*1to the user, and which is highly urgent.

Warning

Indicates content that, if not followed, could result in death or serious

injury to the user.

Caution

Indicates content that, if not followed, could result in injury*2to persons or

physical damage.*3

Note 1. Serious injury refers to conditions resulting in persistent after-effects and for which treatment would

necessitate hospitalization or regular hospital visits, such as loss or impairment of eyesight, burns

(high- or low-temperature), electric shock, bone fracture, or poisoning.

Note 2. Injury refers to conditions for which treatment would necessitate hospitalization or regular hospital

visits.

Note 3. Physical damage refers to damage affecting the wider surroundings, such as the user’s home or

property.

R12UT0012EJ0100

Rev.1.00

20.10.2020

RL78/G1F Motor Driver Board GB01 User's Manual

R12UT0012EJ0100 Rev.1.00 Page 2 of 32

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Requirements related to the handling of the product are classified into the following categories.

•Marks indicating that an action is prohibited.

General Prohibition

The indicated action is prohibited.

Example: Do Not Touch!

Touching the specified location could

result in injury.

Marks indicating that an action is prohibited.

General Caution

Indicates a general need for caution

that is not specified.

Example: Caution – Hot!

Indicates the possibility of injury due to

high temperature.

Marks directing that the specified action is required.

General Instruction

The specified action is required.

Example: Turn Off (Disconnect) Power

Supply!

Instructs the user to turn off (disconnect)

the power supply to the product.

Danger

•The product should be used only by persons (users) having a thorough knowledge of

electrical and mechanical components and systems, a full knowledge of the risks

associated with handling them, and training in inverter motor control and handling motors,

or equivalent skills. Users should be limited to persons who have carefully read the

Caution Items contained in this manual.

•

Unlike typical equipment, the product has no protective case to ensure safety, and it

contains moving parts and high-temperature components that could be dangerous. Do

not touch the evaluation board or cables while power is being supplied.

•

Carefully check to make sure that there are no pieces of conductive materials or dust

adhering to the board, connectors, and cables.

•

There are moving parts, driven by a motor. Do not touch the motor while power is being

supplied.

•Ensure that the motor is insulated and placed in a stable location before supplying power.

Do Not Connect Load to Motor!

•

This could cause fire, burns, or injury.

Warnings Regarding Use of the Product

Danger Items

RL78/G1F Motor Driver Board GB01 User's Manual

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20.10.2020

Warning

Caution – Rotating Parts!

•

The system includes a motor. Touching the rotating shaft could cause high-temperature

burns or injury.

Always insert plugs, connectors, and cables securely, and confirm that they are fully inserted.

•

Incomplete connections could cause fire, burns, electric shock, or injury.

Use the power supply apparatus specified in the manual.

•

Failure to do so could cause fire, burns, electric shock, injury, or malfunction.

Disconnect the power supply and unplug all cables when the system will not be used for a

period of time or when moving the system.

•

Failure to do so could cause fire, burns, electric shock, or malfunction.

•This will protect the system against damage due to lightning.

Use a mechanism (switch, outlet, etc.) located within reach to turn off (disconnect) the power

supply.

•In case of emergency, it may be necessary to cut off the power supply quickly.

Turn off the power supply immediately if you notice abnormal odor, smoke, abnormal sound,

or overheating.

•

Continuing to use the system in an abnormal condition could cause fire, burns, or electric

shock.

Do Not Disassemble, Modify, or Repair!

•

Failure to do so could cause fire, burns, electric shock, injury, or malfunction.

Do not use the product for any purpose other than initial evaluation of motor control in a

testing room or lab.

Do not integrate the product or any part of it into other equipment.

Do not insert or remove cables or connectors when the product is powered on.

•

The product has no safety case.

•

Failure to observe the above could cause fire, electric shock, burns, or malfunction.

•The product may not perform as expected if used for other than its intended purpose.

Caution

Caution – Hot!

•

The motor gets hot. Touching it could cause high-temperature burns.

Follow the procedure specified in the manual when powering the system on or off.

•

Failure to do so could cause overheating or malfunction.



Warning Items

RL78/G1F Motor Driver Board GB01 User's Manual

R12UT0012EJ0100 Rev.1.00 Page 4 of 32

20.10.2020

Summary

The RL78/G1F Motor Driver Board GB01 (P13130-D1-003) is a motor control evaluation board.

Be sure to connect a communication board when using the Renesas Motor Workbench (RMW).

The customer needs to prepare an E1 emulator and the power supply for using this product.

This user’s manual describes the proper handling of the product.

Target Device

RL78/G1F microcontroller

RL78/G1F Motor Driver Board GB01 User's Manual

R12UT0012EJ0100 Rev.1.00 Page 5 of 32

20.10.2020

Contents

For Your Safety...........................................................................................................................1

Summary .....................................................................................................................................4

Target Device ..............................................................................................................................4

1. Overview ..............................................................................................................................6

2. Hardware Overview ............................................................................................................7

3. Hardware Configuration.....................................................................................................8

4. Layout...................................................................................................................................9

5. User Interface Specifications ..........................................................................................10

6. Alternate Function Pins ...................................................................................................11

7. Sample Connection For Use............................................................................................12

8. Circuit Function ................................................................................................................13

9. List of RL78/G1F Pin Functions ......................................................................................22

10. Schematics ........................................................................................................................24

11. BOM....................................................................................................................................27

12. Caution Items ....................................................................................................................32

Corporate Headquarters ............................................................................................................1

Contact information ...................................................................................................................1

Trademarks .................................................................................................................................1

RL78/G1F Motor Driver Board GB01 User's Manual

R12UT0012EJ0100 Rev.1.00 Page 6 of 32

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1. Overview

This user’s manual describes the RL78/G1F Motor Driver Board BG01, a control evaluation board that

drives a permanent magnet synchronous motor using the RL78/G1F microcontroller. The features of the

evaluation board are shown below.

(1) Supports the motor control microcontroller RL78/G1F.

(2) Supports permanent magnet synchronous motors.

(3) Can detect 3-shunt current and 1-shunt current.

(4) Supports the input voltage of 12V to 50V.

(5) Output peak current: 30A

(6) Supports various sensor inputs (such as encoder and hall sensors), serial communications, and I2C

communications.

RL78/G1F Motor Driver Board GB01 User's Manual

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2. Hardware Overview

Table 2.1 Specifications of 78/G1F Motor Driver Board GB01 (P13130-D1-003)

Item

Specification

Operating input voltage

12V to 50V

Maximum output current

30A (peak current for each phase)

Driving monitor

3-phase permanent magnet synchronous motor

Current detection method

Detects current using a shunt resistor for 3-phase and DC link.

DC bus voltage detection

Detects using a resistance divider circuit.

3-phase output voltage detection

Detects using a resistance divider circuit.

PWM logic

Positive for both upper and lower arms.

Overcurrent detection

Available by specifying the RL78/G1F MCU setting (PWMOPA) (No

detection circuit is provided.)

Dead time

1 µs or more

Switch

Three tact switches (including one switch for CPU reset)

LEDs

Connectors

•Emulator connector (with conversion cable): CN3

•

I2C communication connector: CN6

•

Two serial communication connectors: CN4 and CN8

•

ABZ encoder signal input connector: CN2

•

Hall sensor signal input connector: CN5

•Two analog signal input connectors: CN1 and CN7

Exterior view

Heat dissipation

Natural air cooling by a heat sink

MCU

Product No.

R5F11BGEAFB

CPU max. operating

frequency

32MHz

Bit count

16 bits

Package/Pin count

LFQFP/48 pins

ROM

64 KB

RAM

5.5 KB

Operating temperature

Room temperature

Operating humidity

No condensation

RL78/G1F Motor Driver Board GB01 User's Manual

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3. Hardware Configuration

RL78/G1F

A/D converter input

Bus voltage

TRD output

VDC (P)

GND (N)

Power supply circuit(5V/12V)

port

HU port

HW port

HV port

GND port

Vcc port

SW1 SW2

PGA/CMP0 input

I/O

LED1 LED2

Inverter circuit

P27/ANI7

P22/PGAI/IVCMP0

P23/PGAGND

P123

P124

P15/TRDIOB0 (Up)

P13/TRDIOA1 (Vp)

P12/TRDIOB1 (Wp)

P14/TRDIOD0 (Un)

P10/TRDIOD1 (Wn)

P63

Interrupt input

P30/INTP3（HU)

P75/INTP9(HV)

P31/INTP4(HW)

DC24V input

Comparator(CMP1)

W V U

Power supply 5V

Power supply

12 V( P re-drive r drive)

/24V

P25/ANI5

P24/ANI4

P26/ANI6

Phase current

P147/ANI18

P120/ANI19

ANA_I N0

ANA_I N1

DC l ink c urrent

Analo g input

P74

P60

P61

SW2

SW1

LED1

LED2

P62

Filter_SW0

Filter_SW1

Filter_SW2

3-phase voltage

detection

Filter se le cto r switch

P50/INTP1

Hall sensor si gnal

(CN5)

Rotary en coder

Z p hase si gnal

(CN2)

P11/TRDIOC1 (Vn)

Communication

input / output

P71/SDA21

P70/SCL21

P17/TXD0

P16/RXD0

P72/TXD1

P73/RXD1

I2C communic ation(CN6)

Rotary en coder

signa l input

(CN2)

Serial communi cation(CN8)

Rene sas M oto r Wo rkbe nch

TRG input

P00/TRGCLKA(

Shared

)

P01/TRGCLKB(

Shared

)

Switch sign al

input

LED

output

CN5

ENC_Z port

ENC _A por t

ENC _B por t

GND port

Vcc port

CN2

Serial communi cation(CN4)

RXD0 port

TXD0 port

GND port

Vcc port

CN8

Analog IN 0

port

Vcc port

CN7

SDA21 port

SCL21 port

GND port

Vcc port

CN6

RXD1 port

TXD1 port

GND port

Vcc port

CN4

GND port

TO OL0 port

R ES ET port

Vcc port

CN3

Analog IN1

port

Vcc port

CN1

Analog input 0

I2C

communication

Se ri a l

communication

Analog input 1

Emulator conection

Se ri a l

communication

Hall sensor si gnal input

Operational

amplifier IC

Phase current

DC l ink

current

Switch sign al

input

LED

output

P20/IVCMP12

P01/IVCMP11(

Shared

)

P21/IVCMP13

Phase

voltage

P00/IVCMP10(

Shared

)Vn Midp oin t vol tage

CMP1 input

Filter selector switch

Rotary encoder

signal input

Figure 3-1 Hardware Configuration

RL78/G1F Motor Driver Board GB01 User's Manual

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4. Layout

Power connection

terminal Motor 3-phase

connection terminal

CN7

CN8

CN6CN5CN4

CN3

CN2CN1

RESET SW

SW1

SW2

LED1

LED2

RL78/G1F MCU

Front

operational

amplifier

READ2302GSP

MOSFET RJK0703DPP-A0

Half bridge

driver

HIP2101IBZ

back

Figure 4-1 Layout

RL78/G1F Motor Driver Board GB01 User's Manual

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5. User Interface Specifications

Table 5.1 lists the user interface parts on this system.

Table 5.1 User Interface

Item

Interface Parts

Function

SW1

Tact switch

Can be defined by user

SW2

Tact switch

Can be defined by user

RESET

Tact switch (RESET1)

System reset

LED1

Yellow-green LEDs

Can be defined by user

LED2

Yellow-green LEDs

Can be defined by user

Table 5.2 lists the connector interface pins on this system.

Table 5.2 Connector Interface

Item

Pin Count

Function

CN1

Analog input

CN2

ABZ encoder signal input

CN3

Emulator connection (with conversion board)

CN4

Serial communications (SCI1)

CN5

Hall sensor signal input

CN6

I2C communications

CN7

Analog input

CN8

Serial communications (SCI0) with Renesas Motor

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