Renault Duster 2007 User manual

"The repair procedures given by the manufacturer in this document are based on the

technical specifications current when it was prepared.

The procedures may be modified as a result of changes introduced by the manufacturer in

the production of the various component units and accessories from which the vehicles are

constructed".

Copying or translating, in part or in full, of this document or use of the service part reference

numbering system is forbidden without the prior written authority of Renault.

NOVEMBER 2009 EDITION ANGLAISE

X79

0General vehicle information

01A VEHICLE MECHANICAL SPECIFICATIONS

01C VEHICLE BODYWORK SPECIFICATIONS

02A LIFTING EQUIPMENT

03B COLLISION

04B CONSUMABLES - PRODUCTS

DUSTER - Chapitre 0

Contents

Pages

DUSTER - Chapitre 0ContentsPages

01A VEHICLE MECHANICAL SPECIFICATIONS

Vehicle: Speciﬁcations 01A-1

01C VEHICLE BODYWORK SPECIFICATIONS

Vehicle: Identiﬁcation 01C-1

Vehicle panel gaps:

Adjustment value 01C-2

02A LIFTING EQUIPMENT

Vehicle:Towing and lifting 02A-1

03B COLLISION

Vehicle involved in an

impact: Impact fault ﬁnding 03B-1

04B CONSUMABLES - PRODUCTS

Vehicle: Parts and

consumables for the repair 04B-1

01A-1

VEHICLE MECHANICAL SPECIFICATIONS

Vehicle: Specifications 01A

Dimensions in metres:

144900

4X2 TRANSMISSION

(A) 0.822

(B) 2.673

(D) 4.315

(E) 1.560

(F) (unladen) 1.690

(G) 1.567

(H) 1.822

01A-2

VEHICLE MECHANICAL SPECIFICATIONS

Vehicle: Specifications 01A

Dimensions in metres:

4X4 TRANSMISSION

(A) 0.822

(B) 2.671

(D) 4.315

(E) 1.560

(F) (unladen) 1.682

(G) 1.570

(H) 1.822

Engine Gearbox Emissions

standard

Engine type Engine suf-

ﬁx Cubic capac-

ity(cc) Gearbox type Gearbox sufﬁx Transmission

type

K4M 606 1598 TL8 002 4x4 EURO 4

EURO 5

690 JR5 187 4x2 EURO 4

K9K 796 1461 JR5 189 4x2 EURO 4

884 TL8 000 4x4 EURO 1

EURO 3

EURO 4

898 EURO 5

01C-1

VEHICLE BODYWORK SPECIFICATIONS

Vehicle: Identification 01C

I - LOCATION OF VEHICLE IDENTIFICATION

PLATE (A)

II - LOCATION OF THE VEHICLE IDENTIFICATION

NUMBER (B)

III - DETAILED VIEW OF THE VEHICLE

IDENTIFICATION PLATE

Plate (A)

145261

145260

Note:

If the complete body is being replaced, it must be

marked in compliance with the current regulations.

19031

(1) Vehicle type and type number;

this information also appears on

marking (B)

(2) MGVW (Maximum Gross Vehi-

cle Weight)

(3) GTW (Gross train weight, vehi-

cle under load with trailer)

(4) Maximum permissible front axle

load

(5) Maximum permissible rear axle

load

(6) Vehicle technical speciﬁcations

(7) Paintwork reference number

(8) Equipment level

(9) Vehicle type

(10) Upholstery code

(11) Additional equipment details

(12) Production number

(13) Interior trim code

01C-2

VEHICLE BODYWORK SPECIFICATIONS

Vehicle panel gaps: Adjustment value 01C

WARNING

The clearance values are given for information pur-

poses.

When adjusting clearances, certain rules have to be

followed:

-maintain symmetry with respect to the opposite

side,

-ensure the ﬂush ﬁtting is correct,

-check correct operation of the opening, and water/

air-tightness.

145389

No. Location Clearances (mm)

(1) bonnet / headlight 5 ±2

(2) bonnet / front wing 4 ±1.5

(3) headlight / front wing 2 ±1.5

(4) front bumper / front wing 0.5

(5) front side door / front wing 4.5 ±1

(6) front side door / windscreen pillar 18 ±1

01C-3

VEHICLE BODYWORK SPECIFICATIONS

Vehicle panel gaps: Adjustment value 01C

(7) windscreen / roof 4.5 ±1

(8) side doors / roof 18 ±1

(9) front side door / rear side door 4.5 ±1

(10) rear side door / rear wing panel 4.5 ±1

(11) side doors / sill panel 6 ±2

145390

No. Location Clearances (mm)

(12) rear wing panel / fuel ﬁller ﬂap cover 3 ±1.5

(13) rear wing panel / rear bumper 0.5

(14) roof / tailgate 5 ±1

(15) tailgate rear screen / rear wing panel 4.5 ±2

(16) tailgate / rear wing panel 4.5 ±1.5

(17) tailgate / rear bumper 7 ±2

(18) rear quarter panel window / rear wing panel 3 ±1

02A-1

LIFTING EQUIPMENT

Vehicle: Towing and lifting 02A

I - TOWING

1 - Position of front attachment point

2 - Position of rear attachment point

II - LIFTING BY TROLLEY JACK

Equipment required

safety strap(s)

WARNING

See the current towing regulations in each country.

Never use the driveshafts, axle assembly compo-

nents or suspension components as attachment

points.

Tighten and lock the towing ring before use.

Always pull in the direction of the rod's length in

order to avoid breaking it.

Vehicles ﬁtted with automatic transmission:

-It is preferable to transport the vehicle on a ﬂatbed

or to tow it by lifting the front wheels;as an excep-

tion, the vehicle can be towed with the wheels on

the ground, but at a speed of less than 12 mph (20

km/h) over a maximum distance of 18 miles (30

km) (with the gear lever in neutral).

145262

145263

IMPORTANT

Appropriate axle stands must be used if a trolley

jack is used.

WARNING

The subframe of this vehicle is protected by prod-

ucts providing a 6-year anti-corrosion warranty.

Never use equipment not ﬁtted with rubber pads, to

avoid direct metal to metal contact which could

damage the original protection.

The vehicle must not be raised by support points

under the front suspension arms or under the rear

axle.

02A-2

LIFTING EQUIPMENT

Vehicle: Towing and lifting 02A

To raise a front or rear wheel, use (1) as the support

point.

To mount the vehicle on axle stands, the entire vehicle

must be lifted on one side and axle stands must be

placed under the jacking points for the tool kit jack (1) .

III - LIFTING ON A LIFT

1 - Safety advice reminder

If it is necessary to remove heavy components from the

vehicle, it is preferable to use a four-post lift.

After removing certain components (e.g. engine and

transmission assembly, rear axle, fuel tank, etc.), there

is a danger that the vehicle will tip on a two post lift.

When the vehicle is raised on an underbody two post

lift, fit safety strap(s), part no. 77 11 172 554 available

from the Parts Department.

108416

108418

14894

02A-3

LIFTING EQUIPMENT

Vehicle: Towing and lifting 02A

2 - Fitting the straps

For safety purposes, the straps must always be in per-

fect condition; replace them if they are damaged.

When fitting the straps, check that the seats and fragile

parts of the vehicle are correctly protected.

a - Tilting towards the front

Pass the strap under the rear right-hand arm of the lift.

Pass the strap through the inside of the vehicle.

Pass the strap under the rear left-hand arm of the lift.

Pass the belt through the inside of the vehicle again.

Tighten the strap.

b - Tilting towards the rear

Pass the strap under the front right-hand arm of the lift.

Pass the strap through the inside of the vehicle.

Pass the strap under the front left-hand arm of the lift.

Pass the belt through the inside of the vehicle again.

Tighten the strap.

3 - Permitted jacking points

To raise the vehicle, position the pads of the lift arms

as indicated below taking care not to damage the end

of the front wing or the underside of the sill panel.

At the front

Position the lift arms under the end of the sill panel

body flanges.

At the rear

Position the lift arms under the end of the sill panel

body flanges.

108420

IMPORTANT

Only the jacking points described in this section

allow the vehicle to be raised in complete safety.

Do not raise the vehicle using points other than

those described in this section.

108419

108417

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