REMEHA P 520 User manual

P 520

Fuel oil/gas boilers

Remeha

Assembly

Instructions

300016864-001-C

63118

2P 520 25/01/2012 - 300016864-001-C

1 Package list

`Before starting to assemble the boiler, refer to the table below to check if you have received all the packages required.

Boiler body + Accessories

• Boilers supplied with an assembled body

• Boilers supplied with an unassembled body

*The distributing tube fitting for P 520 boilers with 15 to 19 sections is included in the accessory package.

**The diaphragm for P 520 , 13 and 14 section boilers is delivered in the additional accessory kit package.

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

Assembled boiler body (contents depend upon model) 1 111111

Cleaning tool kit (contents depend upon model) 1 111111

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

Base frame (dimensions depend upon model) 1 111111

Rearsection 1111111

Normal intermediate section 8 10 12 14 15 17 19

Specialintermediatesection 3333444

Frontsection 1111111

Set of assembly rods + Cleaning tools (contents

depend upon model) 1111111

Standard accessory kit

(contents depend upon model) 1 package FA 48 FA 50* FA 52* FA 54* FA 56 FA 58 FA 60

Additional accessory kit (contents depend upon

model)** 1 package FA 67** FA 69 FA 71 FA 73 FA 75 FA 77 FA 79

Plainfurnaceplate 1111111

Flue gas connection plate with opening

Ø 300

Ø 350

Ø 400 1 1 1 1

Plain flue gas connection plate 111

Fluegasbox 1111111

Distributing tube fitting* * * * 1 1 1

25/01/2012 - 300016864-001-C P 520

Baffle plates

Casing fittings

Casing, variable parts

Insulating material for body

Control panel

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

Baffle plates

package CM 22 1 1 1

package CM 23 1 111222

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

Casing fittings

package RC 2 1 1 1

package RC 3 1 1 1 1

package MR 4 1 1 1

package MR 5 1 1 1 1

package FA 10 2 2 1 2 1

packageFA11 212323

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

package FA 16 1 1 1 1

package FA 18 1

package FA 20 1

package FA 22 1

package FA 23 1

package FA 24 1

package FA 25 1

package FA 27 1

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

Insulation

package FA 34 1

package FA 35 1

package FA 36 1

package FA 37 1

package FA 39 1

package FA 40 1

package FA 41 1

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

Control panel package RC 6 1 111111

4P 520 25/01/2012 - 300016864-001-C

Accessories - Available as an option

Refer to the applicable price list for the other optional features (control units etc.) which may be used with these boilers.

Boiler P 520 - Number of sections 13 15 17 19 21 23 25

Furnace plate with hole

Ø 165/ 186/ 210/ 240 or Ø 295 1111111

Connecting plate with Ø 300 opening or plain

connecting plate or Plain connection plate 1111111

Set of anti-vibration studs 8208-7758 1 1

8208-7759 1 1

8208-7760 1 1 1

25/01/2012 - 300016864-001-C P 520

2 Mounting

Warning: Assemble the boiler in the order given by the numbers of each figure, in compliance with all the

instructions.

Refer to the applicable price list for any optional features used.

Tools required

- 1 JD-TE or JD-TE Plus assembly tool

- 1 Flat screwdriver

- 1 "n°2 posidrive" screwdriver

- 1 10, 13, 17, 19 spanners

- 1 22 tubular box spanner

- 1 27 tubular box spanner

- 1 electric screwdriver + 1 "n°2 Philipps" screwdriver bit

- 1 Stanley knife

- Silicone filler (Supplied)

Boilers supplied with an assembled body

- Hydraulic test: See fig. 18

- Mounting: start assembly from figure 35

Mounting the boiler body:

Assemble the boiler body from the rear to the front:

- assemble the rear section,

- assemble all the normal intermediate sections,

- assemble all the special intermediate sections,

- assemble the front section.

The number of sections of each type is provided in the table below

Rear section

Normal intermediate section

Special intermediate section

Front section

Section type

P 520-13 1831

P 520-15 11031

P 520-17 11231

P 520-19 11431

P 520-21 11541

P 520-23 11741

P 520-25 11941

104

8228-0004 8228-0001

111

8228-0002

151

8228-0003

104

6P 520 25/01/2012 - 300016864-001-C

`to : Assembly of the base frame, delivered unassembled.

`Place the frame on the floor, taking care to note the TOP and FRONT positions.

`Fit the fastening brackets as shown, depending on the type of boiler (1 Screw Ø 12x40 - 19 spanner).

DESSUS

NOBE

TOP

NAVA T

VORN

FRONT

DESSUS

OBEN

TOP

ANTAV

VORN

FOR NT

M000309

DSSUS - O BEN - TOP

DESSUS - OBEN - TOP

M000056

ONT

VORN

ANT

25/01/2012 - 300016864-001-C P 520

`Establish the location of the frame on the basis of the opening direction of the furnace door and the length of the burner. Leave enough

clearance at the rear of the boiler for water connections and the distributing tube.

`Fit the rear section on the frame, behind the fastening brackets (see detailed drawing) and prop it up.

`Insert the lower assembly rods in the holes of the rear section and the fastening brackets of the frame, in order to position the rear section

correctly according to the frame

`Clean all the openings in the section with a brush. Remove any deposit on the bottom of the section.

M000057

00 8M00 5

8P 520 25/01/2012 - 300016864-001-C

`Fill the bottom of the U groove (located on the periphery of the section) with a continuous bead of DOW CORNING silicon, diameter

approximately Ø 5 mm.

Caution: silicon must not be applied 100 to either side of the connection (nipple assembly area).

`Fit the Ø 10.5 mm diameter thermocord into this U groove and into the groove which circles the furnace.

Note: Do not pull on the seal while inserting it. Otherwise, you may stretch it and reduce its thickness.

M000059

100 100

001

100

M000060

25/01/2012 - 300016864-001-C P 520

Handle the nipples with gloves, there might be sharp

edges.

Clean the bores and nipples with diluent.

Remove any traces of rustprotective paint so that the surface is perfectly smooth.

Coat with the lubricant supplied with the sections.

`Gently push in the 2 nipples.

ARRIÈREDESSUS -OBEN-TOPVA ANT

ARRIR

ÈEDE SSUS-OEB N-TOP AVANT

M000062

10 P 520 25/01/2012 - 300016864-001-C

`Fill the bottom of the W groove opposite the U groove for the intermediary parts (located on the periphery of the section) with a continuous

bead of DOW CORNING silicon, diameter approximately Ø 5 mm.

Rear section

Intermediate section

`Place the first normal intermediate section, making sure that it is turned in the right direction, i.e. with the flattening groove against the

thermocord.

`For safety, insert a lateral assembly rod (supplied) in the holes of the 2 sections.

`Push the section gently and simultaneously on the 2 nipples of the rear section with a hammer and a piece of wood positioned in line with

the bores.

100 100

010

M000063

M000064

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