Red lion RL Series User manual

English

OWNER'S MANUAL

English

4-inch Deep Well Submersible Pump

This deep well submersible pump is ideal for the supply of fresh water to rural

homes, farms, and cabins that have 4-inch diameter and greater drilled wells to

depths of 250 feet. The RL-series offers 12 and 22 GPM models. The RS-series

includes 5, 12, and 22 GPM models. All RL-series 3-wire ½, ¾, and 1 hp models

include a control box.

This product is covered by a Limited Warranty for a period of 3 years from the

date of original purchase by the consumer. For complete warranty information,

refer to www.redlionproducts.com, or call Technical Support for a printed copy.

Specifications

RL-series Thermoplastic Discharge

*Includes control box

RS-series Stainless Steel Discharge

Control Boxes

Model Item

Number Discharge

(FNPT) HP Wire Volts Amps Shut Off

(ft / m) Max Flow

(GPM / LPM)

RL12G05-2W1V 14942401

1¼

115 12 212 / 64.6

12 / 45.4

RL12G05-2W2V 14942402 ½

230

6 212 / 64.6

RL12G07-2W2V 14942403 ¾ 8 333 / 101.5

RL12G10-2W2V 14942404 1 10.4 434 / 132.3

RL12G05-3W2V* 14942405 ½

6 212 / 64.6

RL12G07-3W2V* 14942406 ¾ 8 333 / 101.2

RL12G10-3W2V* 14942407 1 10.4 434 / 132.3

RL12G15-3W2V 14942408 1.5 11.5 548 / 167.0

RL22G10-3W2V* 14942409 1 10.4 260 / 79.2 22 / 83.3

Model Item

Number Discharge

(FNPT) HP Wire Volts Amps Shut Off

(ft / m) Max Flow

(GPM / LPM)

RS5G05-3W2V 14942373

1¼

3 230

6.0 305 / 92.9 7.5 / 28.3

RS5G07-3W2V 14942374 ¾ 8.0 465 / 141.7

RS12G05-3W2V 14942377 ½ 6.0 215 / 65.5

18 / 68.1

RS12G07-3W2V 14942378 ¾ 8.0 285 / 86.8

RS12G10-3W2V 14942379 1 10.4 400 / 121.9

RS12G15-3W2V 14942380 1.5 11.5 520 / 153.4

RS22G07-3W2V 14942381 ¾ 8.0 175 / 53.3

32.5 / 123.0RS22G10-3W2V 14942382 1 10.4 225 / 68.5

RS22G15-3W2V 14942383 1.5 11.5 282 / 85.9

Model Item

Number HP

RLCB05-230 640189 ½

RLCB07-230 640190 ¾

RLCB10-230 640191 1

RLCB15-230 640222 1.5

RL-series RS-series

SAFETY INSTRUCTIONS

Specifications

SAFETY INSTRUCTIONS

This equipment should be installed and serviced by technically qualified personnel who are familiar with

the correct selection and use of appropriate tools, equipment, and procedures. Failure to comply with

national and local electrical and plumbing codes and within Red Lion recommendations may result in elec-

trical shock or fire hazard, unsatisfactory performance, or equipment failure.

Know the product’s application, limitations, and potential hazards. Read and follow instructions carefully to

avoid injury and property damage. Do not disassemble or repair unit unless described in this manual.

Failure to follow installation or operation procedures and all applicable codes may result in the following

hazards:

Risk of death, personal injury, or property damage due to explosion,

fire, or electric shock.

• Do not use in explosive atmospheres or hazardous locations as classified by the NEC, ANSI/NFPA70.

• Do not handle a pump or pump motor with wet hands or when standing on a wet or damp surface

or in water until the unit is unplugged or electrically disconnected.

• Do not use to pump flammable, combustible, or explosive fluids such as gasoline, fuel oil, kerosene,

etc.

High voltages and system pressure capable of causing severe injury or

death are present in this unit.

• Ground motor before connecting to power supply.

• To reduce risk of electrical shock, disconnect power before working on or around the system. More

than one disconnect switch may be required to de-energize the equipment before servicing.

• Wire pump system for correct voltages. Follow wiring instructions in this manual when connecting

motor to power lines.

• Check local electrical and building codes before installation. The installation must be in accordance

with their regulations as well as the most recent National Electrical Code (NEC), Occupational Safety

and Health Act (OSHA), and Canadian Electrical Code (CEC).

• This pump has not been investigated for use in swimming pool or marine areas.

SAFETY INSTRUCTIONS

Specifications

Risk of bodily injury, electric shock, or equipment damage.

• This equipment must not be used by children or persons with reduced physical, sensory or mental

abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not

use the equipment, nor may they play with the unit or in the immediate vicinity.

• Equipment can start automatically. Always unplug the pump power cord and disconnect the electri-

cal power before servicing the pump or control.

• Operation of this equipment requires detailed installation and operation instructions provided in this

manual for use with this product. Read entire manual before starting installation and operation. End

User should receive and retain manual for future use.

• Do not wear loose clothing, jewelry, or anything that may be caught in the rotating parts. Tie up long

hair and remove jewelry.

• Wear safety glasses while installing or performing maintenance on the pump.

• Keep safety labels clean and in good condition.

• Keep work area clean, well-lit, and uncluttered.

• This pump has been evaluated for use with water only.

• An acceptable motor control device shall be provided at the time of installation.

Risk of damage to pump or other equipment.

• Periodically inspect pump and system components. Regularly check piping for weakness or wear,

making certain that all connections are secure.

• The motor on this pump is guaranteed by the manufacturer. In event of failure, it must be returned to

an authorized product reseller for review and disposition. Product warranty is void if product is disas-

sembled or reviewed by any other party.

• Install the pump in a properly developed well. Undeveloped well water often contains abrasives that

can damage the pump.

• Check that the well is deep enough to allow the pump to be set at least 5 ft from the bottom.

• Do not set pump below the casing perforations or well screen unless there is an adequate flow of

water over the motor for cooling purposes is ensured.

• Determine the correct pump setting from the driller’s record, taking into account the static water

level and the draw-down at the proposed pumping rate.

• Schedule and perform routine maintenance as required. Refer to “Maintenance” on page 7.

INSTALLATION

Typical Installations

INSTALLATION

Typical Installations

With a Pitless Adapter

Without a Pitless Adapter

24 25

1 Service entrance 9 Franklin control box 18 Built-in check valve

2 Air valve 10 Frost line 19 Pump & motor

3 Pressure tank 11 Conduit for pump wiring 20 Pump suction

4 Service pipe 12 Ventilated well cap 21 Pump wiring

5 Pressure gauge 13 Cable tie or tape 22 Spring loaded check valve

6 Pressure relief valve 14 Discharge pipe 23 Vented well seal

7 Pressure switch 15 Poly safety rope 24 Iron anchor post

8Circuit breaker

or fused disconnect switch

16 Torque arrestor 25 To pressure tank

17 Well casing

INSTALLATION

Electrical Connections

Employ a licensed electrician or water systems contractor to ensure installation is done properly. Follow

cable splicing kit instructions.

1. Make sure the supply voltage and current ratings correspond with the electrical ratings of the motor

and control box.

2. Install a fused disconnect switch or circuit breaker.

3. Ground the pump and the distribution panel with the motor’s green conductor.

4. For two-wire pumps, make wiring connections.

5. For three-wire, single-phase pumps,

make wiring connections.

• Install a magnetic contactor if the

pressure switch is not sufficient to

handle the motor’s electrical rating.

The pressure switch is then used as a

pilot circuit to control the contactor.

6. For three-wire, single-phase pumps,

install control boxes in accordance to

the control box’s manual and the elec-

trical code.

• Mount control boxes in an area pro-

tected from rain, snow, high tem-

peratures, and temperatures below

14 °F (-10 °C).

7. For 3-phase pumps, install a magnetic

starter equipped with quick-trip, ambi-

ent compensated heaters, electronic

adjustable overload, soft start, or VFD

of correct horsepower size.

8. For 3-phase motors, install a separate

lightning arrestor close to the wellhead.

9. Test the unit. Brace pump shell and

apply power momentarily.

10. For three phase motors, ensure pump

rotation is counterclockwise when

viewed from pump discharge.

• Interchange any two leads at the

magnetic starter to change rotation.

11. Place the motor and pump labels in the

circuit breaker box for future reference.

Risk of severe injury or death by electrical shock, or damage to system.

• Always disconnect the electrical power before touching the pump.

• A ground fault circuit interrupter (GFCI) is required.

• If the power cord is damaged, it must only be replaced by qualified personnel.

2-Wire Motors 3-Wire Motors

GND

LINE LOAD LOAD LINE

INSTALLATION

Physical Installation

Refer to “Typical Installations” on page 4.

1. Confirm the motor’s lead wires are secure under the pump’s lead guard.

2. Install a pressure tank per manufacturer’s recommendations.

3. Attach a 3/16-inch to 1/4-inch diameter steel safety cable to pump.

IMPORTANT: If using a different type of cable, confirm the system weight does not exceed the

limit.

4. Attach schedule 40 galvanized pipes to pump.

• If using plastic pipe, refer to manufacturer’s recommendations for depth and pressure.

• Keep pipes clean and free from debris.

• Use pipe sealant on all fittings.

5. Install system check valves.

IMPORTANT: Install only positive sealing check valves. Never use swing type check valves.

• For installations more than 200 feet (61 m), install check valves in the drop pipe at intervals of

200 feet (60 m) or as specified by the check valve manufacturer.

• Install an in-line check valve in the discharge line within 25 feet (7.6 m) of the pump and below

the draw-down level of the water supply.

• If permitted by local codes, install a relief valve between the wellhead and the pressure tank.

6. Install a torque arrestor just above the pump.

7. Fasten the electrical cable to the drop pipe with clamps or appropriate tape every 10 feet (3 m).

• Do not scrape or pinch the cable against the well casing.

• Keep the cable slack when using plastic drop pipe to allow for stretching.

• Check continuity and insulation resistance with an ohmmeter and megger.

8. Lower pump to a minimum of 5 feet (1.5 m) from bottom of well and above well screen or casing

perforations.

9. Test the well. Refer to “Well Test” on page 6.

10. Place a sanitary well seal or pit-less adapter over top of well per manufacturer’s recommendations.

Well Test

1. Install a partially opened gate valve on the end of the pipe.

2. Start the pump and slowly open valve to full flow.

• If the discharge water is not clear within 30 minutes, stop pump and take necessary steps to cor-

rect.

3. Adjust valve until maximum required system flow rate is obtained.

4. Ensure the pump output is not greater than the yield of the well (low-yielding) by monitoring the

well draw-down level at the maximum system flow rate.

• Refer to “Low-Yielding Well” on page 7 to correct issue.

Risk of damage to pump or other equipment.

• Never run pump unless it is completely submerged in water to avoid pump and motor damage

• Air drawn into the pump can cause an airlock under certain conditions.

MAINTENANCE

Check Valve Replacement

Low-Yielding Well

1. Install a smaller pump.

• Consult licensed water systems professional contractor for sizing.

2. Add additional length of drop pipe to place pump lower in well.

3. Install a Franklin Pumptec or similar electronic run-dry sensor.

4. Install a float-less liquid level control to work with the pressure switch.

5. Place a flow control valve in the discharge line upstream from the pressure switch to restrict output.

• A pressure tank with a bonded diaphragm, air cell, or water bag is recommended.

6. Install a low-pressure cut-off switch.

MAINTENANCE

Check Valve Replacement

Most 4-inch submersible pumps come standard with an internal check valve to prevent water back

flow.

To remove:

1. If the pump discharge has a snap ring

blocking the check valve, remove using a

standard size snap ring tool.

2. Unscrew the check valve assembly (clock-

wise) using a T-handle wrench, sold sepa-

rately.

NOTE: Check valves are reverse (left-hand) threaded.

For reassembly, tighten the check valve to 15 inch-pounds.

Risk of damage to pump or other equipment.

• Fluid draining back through the pump can cause the pump to rotate backwards. If pump/motor starts

during this time, damage to the pump can occur.

Check Valve T-Handle Wrench

MAINTENANCE

Troubleshooting

888.885.9254 |redlionproducts.com

For technical assistance, parts, or repair, please contact:

Troubleshooting

Problem Probable Causes Corrective Action

Pump fails to start

Electrical trouble Call dealer or electrician

Draw-down protection

device has pump turned

off

Make sure system check valves are correctly installed or

uninstall draw-down protection device. Reset low pressure

cutoff switch (if installed).

Overload tripped Reset overloads and low pressure cutoff switch (if installed).

Pump fails to

deliver water or

reduced output

Clogged intake screen Clean intake screen.

Insufficient well yield Shut off system. Refer to “Low-Yielding Well” on page 7.

Worn pump Replace pump.

Low voltage

Make sure the power supply corresponds with the electrical

rating of the motor. For 3-wire, single phase pumps, check

the control box.

Incorrect rotation

(3-phase) Interchange any two leads at the magnetic starter.

Pump cycles too

frequently

Pressure drop between

pressure switch and

tank

Check system for a plumbing leak and correct as necessary.

“Cut-in” or “Cut out”

pressure too high

Follow manufacturer’s instructions to properly set the on/

off cycle of the pressure switch.

Waterlogged pressure

tank

Follow manufacturer’s instructions on resetting/establishing

proper air pressure setting for the tank.

Electrodes of float-less

liquid level control too

close together

Follow manufacturer’s recommendation for installation of

the electrodes on the level control.

Tank too small Install pressure tank with bonded diaphragm, air cell, or

water bag.

Overloads trip Electrical trouble Call dealer or electrician.

Pressure switch

cycles rapidly

Pressure switch too far

from pressure tank

Adjust air charge of tank to manufacturer’s recommenda-

tions.

Backspin Failed or no check valve Install new, non-swing type check valve(s).

Up-thrust Check valve drilled Install positive sealing check valves only.

Water Hammer

Lowest check valve

leaks or is more than 30

ft above water

Shut system down and contact pump installer to correct

issue.

Check valve drilled Install positive sealing check valves only.

Français

MANUEL DU PROPRIÉTAIRE

ais

Pompes submersibles pour puits profonds de 4 pouces

Cette pompe submersible pour puits profonds est idéale pour l'approvisionne-

ment en eau douce des maisons rurales, des fermes et des chalets qui ont des

puits forés de 4 pouces de diamètre et plus à des profondeurs de 250 pieds. La

série RL propose des modèles de 12 et 22 GPM. La série RS comprend des

modèles de 5, 12 et 22 GPM. Tous les modèles de la série RL à 3 fils ½, ¾ et 1 hp

comprennent un boîtier de commande.

Ce produit est couvert par une garantie limitée pour une période de 3 ans à

compter de la date d’achat d’origine par le consommateur. Pour obtenir les ren-

seignements complets sur la garantie, consulter le site www.redlionproducts.com;

ou communiquer avec le soutien technique pour en obtenir une copie imprimée.

Spécifications

Série RL - Décharge thermoplastique

*Comprend un boîtier de commande.

Série RS - Décharge en acier inoxydable

Boîtiers de commande

Modèle Numéro

d'article Refoulement

(FNPT) CV Fil

métallique Volts Ampères Arrêt

(pieds / m) Débit maximum

(GPM / LPM)

RL12G05-2W1V 14942401

1¼

115 12 212 / 64.6

RL12G05-2W2V 14942402 ½

230

6 212 / 64.6

RL12G07-2W2V 14942403 ¾ 8 333 / 101.5

RL12G10-2W2V 14942404 1 10.4 434 / 132.3

RL12G05-3W2V* 14942405 ½

6 212 / 64.6

RL12G07-3W2V* 14942406 ¾ 8 333 / 101.2

RL12G10-3W2V* 14942407 1 10.4 434 / 132.3

RL12G15-3W2V 14942408 1.5 11.5 548 / 167.0

RL22G10-3W2V* 14942409 1 10.4 260 / 79.2 22

Modèle Numéro

d'article Refoulement

(FNPT) CV Fil

métallique Volts Ampères Arrêt

(pieds / m)

Débit

maximum

(GPM / LPM)

RS5G05-3W2V 14942373

1¼

3 230

5.0 305 7.5

RS5G07-3W2V 14942374 ¾ 6.8 465

RS12G05-3W2V 14942377 ½ 5.0 215

RS12G07-3W2V 14942378 ¾ 6.8 285

RS12G10-3W2V 14942379 1 8.2 400

RS12G15-3W2V 14942380 1.5 10.0 520

RS22G07-3W2V 14942381 ¾ 6.8 175

32.5RS22G10-3W2V 14942382 1 8.2 225

RS22G15-3W2V 14942383 1.5 10.0 282

Modèle Numéro d'article CV

RLCB05-230 640189 ½

RLCB07-230 640190 ¾

RLCB10-230 640191 1

RLCB15-230 640222 1.5

RL-series RS-series

CONSIGNES DE SÉCURITÉ

Spécifications

CONSIGNES DE SÉCURITÉ

Cet équipement doit être installé et entretenu par des techniciens qualifiés capables de choisir et d’utiliser

les outils, les équipements et les procédures appropriés. Le non-respect des codes électriques nationaux et

locaux et des recommandations de Red Lion peut entraîner un risque de choc électrique ou d’incendie, des

problèmes de performance, ou une panne de l’équipement.

Lisez et suivez attentivement les instructions pour éviter toute blessure ou tout dommage matériel. Ne

démontez pas et ne réparez pas l’appareil si ces opérations ne sont pas décrites dans le présent manuel.

Le non-respect des procédures d’installation ou d’utilisation et de tous les codes en vigueur peut entraîner

les risques suivants:

Risque de mort, de blessure corporelle ou de dommage matériel en

raison d’une explosion, d’un incendie ou d’une électrocution.

• Ne pas utiliser dans une atmosphère explosive ou un emplacement dangereux selon le Code natio-

nal de l’électricité, ANSI/NFPA70.

• Ne tenez pas une pompe ou un moteur de pompe avec les mains mouillées ou debout sur une sur-

face mouillée ou humide ni dans l’eau tant que l’unité n’a pas été débranchée ou déconnectée de la

source d’alimentation électrique.

• Ne pas utiliser pour pomper des liquides inflammables, combustibles ou explosifs comme l’essence,

le mazout, le kérosène, etc.

Risque de blessure grave ou de mort par électrocution.

• Brancher le moteur à la mise à la terre avant de brancher au courant principal.

• Pour réduire le risque de choc électrique, débranchez l’alimentation avant de travailler sur le sys-

tème ou autour de celui-ci. Plusieurs interrupteurs d’isolement peuvent être nécessaires pour

décharger l’équipement avant de procéder à son entretien.

• Raccorder le système de pompe en respectant la tension indiquée. Suivre les instructions de ce

manuel pour le branchement du moteur au réseau principal.

• Vérifiez les codes locaux d'électricité et de bâtiment avant l'installation. L'installation doit être

conforme à la réglementation ainsi qu'au NEC (Code américain de l’électricité) le plus récent et

l’OSHA (loi sur la santé et la sécurité au travail des États-Unis) et Code canadien de l’électricité.

• Cette pompe n’a pas été mise à l’étude pour une utilisation en piscine ou en milieu marin.

This manual suits for next models

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